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A Comprehensive Review on Polymeric Nano-Composite Membranes for Water Treatment
ISSN: 2155-9589

Journal of Membrane Science & Technology
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A Comprehensive Review on Polymeric Nano-Composite Membranes for Water Treatment

Muhammad Zahid1, Anum Rashid1, Saba Akram1, Zulfiqar Ahmad Rehan2* and Wasif Razzaq2
1Department of Chemistry, University of Agriculture, Faisalabad, Pakistan
2Department of Polymer Engineering, National Textile University, Faisalabad, Pakistan
*Corresponding Author: Zulfiqar Ahmad Rehan, Department of Polymer Engineering, National Textile University, Faisalabad 37610, Pakistan, Tel: +92 300 984 4363, Email: [email protected]

Received Date: Mar 19, 2018 / Accepted Date: Mar 26, 2018 / Published Date: Mar 31, 2018

Abstract

During last few decades, membrane technology has emerged as an efficient technique over conventional methods due to its high removal capacity, ease in operation and cost effectiveness for wastewater treatment and production of clean water. Membrane based separations are commonly based on polymeric membranes because of their higher flexibility, easily pore forming mechanism, low cost and smaller space for installation as compared to inorganic membranes. Commonly employed membrane fabrication phase inversion method has been shortly reviewed in this article. Major limitation of membrane based separations is fouling and polymeric membranes being hydrophobic in nature are more prone to fouling. Fouling is a deposition of various colloidal particles, macromolecules (polysaccharides, proteins), salts etc. on membrane surface and within pores thus impedes membrane performance, reduces flux and results in high cost. Modification of polymeric membranes due to its tailoring ability with nanomaterials such as metal based and carbon based results in polymeric nano-composite membranes with high antifouling characteristics. Nanomaterials impart high selectivity, permeability, hydrophilicity, thermal stability, mechanical strength, and antibacterial properties to polymeric membranes via blending, coating etc. modification methods. Characterization techniques has also discussed in later section for studying morphological properties and performance of polymer nano-composite membranes.

Graphical Abstract

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Keywords: Bovine serum albumin; Membrane technology; Osmosis; Polymer nanocomposites; Surface porosity; Hydrophilicity; Nanohybrid membrane

Abbreviations

BSA: Bovine Serum Albumin; BET: Brunauer-Emmett-Teller; BJH: Barrett-Joyner-Halenda; CA: Cellulose Acetate; CNTs: Carbon Nanotubes; CTA: Cellulose Triacetate; Da: Dalton; DOM: Dissolved Organic Matter; DMF: N,N-dimethyl Formamide; DMAc: N,NDimethyl Acetamide; DMSO: Dimethylsulfoxide; DADMAC: Diallyl Dimethyl Ammonium Chloride; DLS: Dynamic Light Scattering; ESCA: Elemental Spectroscopy for Chemical Analysis; EDX: Energy Dispersive X-Ray Spectroscopy; EIPS: Evaporation Induced Phase Inversion; FO: Forward Osmosis; FT-IR: Fourier Transform Infrared Spectroscopy; GO: Graphene Oxide; HA: Humic Acid; LLDP: Liquid Liquid Displacement Porosimetry; MBR: Membrane Bioreactors; MWCNTs: Multi Walled Carbon Nanotubes; MF: Microfiltration; NMP: N-methyl-2-pyrrolidone; NIPS: Non-solvent Induced Phase Inversion; NPs: Nanoparticles; NOM: Natural Organic Matter; NF: Nano-filtration; NCF: Nitrocellulose Filter; PVA: Polyvinyl Alcohol; PES: Polyether Sulfone; PVDF: Polyvinylidene Fluoride; PVC: Polyvinyl Chloride; PP: Polypropyline; PAN: Polyacrylonitrile; PI: Polyimide; PE: Polyethylene; PA: Polyamide; PSf: Polysulfone; PEG: Polyethylene Glycol; PVP: Polyvinyl Pyrrolidone; PMMA: Poly Methyl Methacrylate; PEO: Poly Ethylene Oxide; RO: Reverse Osmosis; ROS: Reactive Oxygen Species; SMP: Soluble Microbial Products; SWCNTs: Single Walled Carbon Nanotubes; SEM: Scanning Electron Microscopy; TEM: Transmission Electron Microscopy; TFC: Thin Film Nano-composite; THF: Tetrahydrofuran; TIPS: Thermally Induced Phase Inversion; TGA: Thermo-Gravimetric Analysis; UF: Ultra-filtration; VIPS: Vapour Induced Phase Inversion; WHO: World Health Organization; XPS: X-Ray Photoelectron Spectroscopy; XRD: X-Ray Diffraction.

Introduction

With rapid increase in world’s population, demand for drinking water has been increased up to sevenfold [1]. Within next 30 years it is expected that population will increase up to 40% and need of domestic, agriculture and industrial water sources will be increased, especially in developing countries where the need of water is greater as compared to its economic status and population [2]. According to an estimation of World Health Organization (WHO), 1.1 billion people lack access to clean drinking water [3]. By 2030 there will be a great chance of 3.9 billion people to live in ‘water scarce’ regions (according to a report of World Water Council) [4]. Only 0.5% Earth’s overall water resource is available for drinking purpose while rest of 97% is covered by sea water which is unfit for human consumption due to high salinity and by 2050, according to estimation there will be a 7 to 10 billion increase in world’s population [5]. In order to overcome the problem of water shortage and demand for clean drinking water, there is a need of development of new water sources and protection of existing water resources through proper strategy for water treatment [6].

Membrane technology contributes up to 53% of total world processes for production of clean water and is an effective approach for water treatment due to its simplicity in operation, no addition of chemical additives (or less), cost effective, no phase changing, high productivity, easy scaling up and high removal capacity. Due to aforementioned features, membrane technology plays an important role in treatment of brackish and wastewater, desalination of sea water (its reuse for consumption purposes), dairy industry for milk skimming and effluents treatment etc. [7-10]. A membrane can be defined as a physical barrier which selectively allows wanted materials to pass through and unwanted to retain on the membrane surface [11]. Membranes are classified into polymeric membranes and inorganic membranes. Inorganic membranes are made up of metals or ceramics exhibits high structural, mechanical and thermal strength. Although they have extremely high selectivity but their limited permeability makes them less attractive for various applications. Among inorganic membranes, micro porous silica membranes are widely used in molecular sieving applications. As many size dependent molecular filtration processes requires pore size in nanometer range which is still an issue for inorganic microporous silica membranes to obtained and has not been resolved yet. However, zeolite inorganic membranes are playing role in this context. Due to high thermal stability, hydrophilic nature zeolite membranes are used as excellent filters at molecular scale as compared to other inorganic counterparts. Although zeolite membranes are widely used in various filtration processes but features such as ion exchange capability, solid acidity, release or adsorption capacity and catalytic nature limits their application where they require as neutral filters [12].

Polymeric membranes on the other hand, due to their greater flexibility, good film forming property, mechanical strength, chemical stability, high perm selectivity, selective transfer of chemical species, inexpensive materials for its fabrications and required pore sizes for various filtration processes are on main streamline and finds their application in pressure driven processes such as Ultra-Filtration (UF), Nano-Filtration (NF), Reverse Osmosis (RO), gas separation, drug delivery and in waste water treatment [13-16]. Materials used for fabrication of polymeric membranes includes Polyvinyl Alcohol (PVA), Polyether sulfone (PES), Polyvinylidene fluoride (PVDF), Polyvinyl chloride (PVC), Polypropylene (PP), Polyacrylonitrile (PAN), Polyimide (PI), Polyethylene (PE), Polyvinyl Alcohol (PVA) Cellulose Acetate (CA), Polyamide (PA) and chitosan [17]. On the basis of pore size and filtration process, membranes are classified into four different categories such as Microfiltration (MF), Ultra filtration (UF), Nano-filtration (NF) and Reverse Osmosis (RO). Where, Microfiltration (MF) are porous membranes which exhibits pore size of 1-0.1 μm for separation of particles in this range such as larger particles (colloids, macromolecules, bacteria and other particulates). UF membranes possess pore size in the range of 0.1-0.01 μm and separates out (viruses/macromolecules) and solutes of high molecular weights as retentate and allow water and low molecular weight solutes to pass within permeate. Nanofiltration (NF) membrane is a dense membrane structure with small pores as compared to UF and MF and removes (divalent ions) and allows monovalent ions to pass with a pore size range of 0.1- 0.001 μm. Reverse Osmosis (RO) membrane are more dense membranes as compared to NF and is a high pressure driven filtration process with narrow pore size range (< 0.001 μm) thus almost separates out all monovalent ions or impurities thus recovers clean water (Figure 1) [18,19].

membrane-science-membrane-separation

Figure 1: Filtration Spectrum for pressure driven membrane separation processes.

Polyether Sulfone (PES) membrane due to its outstanding thermal, oxidative, hydrolytic and mechanical stability is widely used in various separation processes. PES is prepared by phase inversion method and final membrane structure depends upon solvent, concentration, additives, non-solvent, coagulation bath and temperature of PES solution [20]. PES membrane finds its major application in bio-medical field due to its biocompatibility with blood, for example in various blood related diseases such as (hemodialysis, hemofiltration, plasmapheresis etc.) where it is used in artificial organs for blood purification. Besides its advantageous properties, PES membranes being hydrophobic in nature are prone to membrane fouling [21]. Polysulfone (PSf) is one of the most commonly used polymers for membrane fabrication due to its thermal stability, pH resistant, mechanical strength and chemical inertness. PSf ultra-filtration (UF) membranes are used in a wide range of applications, such as hemodialysis, water treatment and protein purification etc. Membrane fouling, which is caused by the inherently hydrophobic characteristics of PSf, dramatically decreases the membrane performance and its working lifetime, thus cause its major roadblock towards membrane applications [22]. Thus, many efforts have been devoted in improving membrane hydrophilicity and filtration properties via its modifications, such as by addition of hydrophilic Polyethylene Glycol (PEG) or Polyvinyl Pyrrolidone (PVP) in the membrane casting solution. PEG or PVP can promote the pore formation in the polymeric membranes and enhance their permeation properties [23]. Jeonghyun et al. [24] modified Polysulfone membrane (PSf) with tetrahydrofuran followed by water pressure (8 bars) for separation of sodium alginate. They concluded that modified PSf supports showed high water flux of 259 L/m2 and 98.8% rejection of sodium alginate in sodium alginate filtration test. PVDF is another polymeric membrane used in Ultra- Filtration (UF), Microfiltration (MF) membrane preparation and in Membrane Bioreactors (MBR) due to its good thermal, mechanical stability and high chemical resistance [25]. Because of their hydrophobic nature, they are susceptible to fouling which limits their use in filtration process and applications in wastewater treatment, pharmaceutical industry and shortens their working life span. Fouling can be reduced by surface modification of PVDF membrane through coating hydrophilic layer of various nanoparticles on its surface via crosslinking or physical adsorption [26-28]. Nevstrueva et al. [29] prepared TiO2 blended cellulose membrane for ultra-filtration (UF) process and investigated the effect of nanoparticle size on membrane performance. They studied that TiO2 nanoparticle with size 10 nm provides good antifouling properties as compared to using large particle size of 26-30 nm. Liu et al. [30] compared separation performance of PVDF membranes with fabricated PVDF/ γ-Al2O3 using 2 wt% γ-Al2O3 and found better performance. Oh et al. [31] fabricated PVDF UF membrane by using TiO2 nanoparticles dispersed into casting solution using PET films and nonwoven fabric as support. Resulted nano-composite membrane showed improved fouling resistance. Cellulose Acetate (CA) membranes have been used commercially for many gas separation applications, due to their high solubility towards CO2 and Hydrogen Sulfide (H2S) within the CA-polymer matrix [32]. Ahmad et al. [33] fabricated mixed matrix membrane from cellulose acetate modified with multi-walled carbon nanotubes and studied higher permeation ability of modified mixed matrix membrane for CO2/N2 gas separation. Lee et al. [34] studied the surface properties of cellulose acetate membrane modified with chitin nanocrystals through surface coating. They concluded that modified hydrophobic Cellulose Acetate (CA) mats with contact angle of 132˚ decreased to 0˚ after modification resulted in super-hydrophilic membrane. Rejection of humic acid, Bovine Serum Albumin (BSA) and high flux were also observed. Cellulose Triacetate (CTA) has been using as popular polymeric membrane material for preparation of ultrafiltration membranes in dialysis, reverse osmosis and Forward Osmosis (FO) since 1960s due to its good desalting properties, suitable toughness, high biocompatibility and cost effectiveness. CTA membranes also possess hydrophilic character thus plays an important role in fouling mitigation [35].

Membrane Fouling

Membrane fouling is defined as a process of deposition of macromolecules (polysaccharides, proteins), colloids, microorganisms (bacteria, viruses) and salts (multivalent/monovalent) on the surface of membrane or inside the pores of membrane. Major drawbacks of membrane fouling includes decline in permeation flux, selectivity change and reduction in membrane life during filtration operation. On the basis of nature of foulants and membrane processes fouling can be categorized into inorganic fouling, colloidal fouling, organic fouling and biofouling [36,37]. Thus, fabrication of fouling resistant membranes is a common strategy for fouling mitigation as it reduces foulants coagulation on membrane which results in clogging. Hence, it helps in decreasing demand for energy which otherwise increased due to pressure generated in consequence of fouling during membrane separation processes. These membranes are characterized on the basis of hydrophilicity, surface smoothness and its biocidal properties which avoid accumulation of foulants on membrane surface (Figure 2) [38].

membrane-science-membrane-pores

Figure 2: Blockage of membrane pores due to foulants.

Types of fouling

Inorganic fouling or mineral scaling results from the precipitation of inorganic salts crystals such as Calcium phosphate Ca3(PO4)2, Calcium carbonate (CaCO3), Calcium sulphate (CaSO4) on the membrane surface due to their super saturation during filtration process. Magnesium salts are also responsible for this type of fouling. Colloidal fouling results from accumulation of inorganic/organic colloids and suspended materials on membrane surface and blockage of pores which stimulates cake formation also termed as concentration polarization. Colloidal particles consists of inorganic (oxides/hydroxides of iron, silica etc.), heavy metal hydroxides and organic colloids such as proteins and aggregated NOM. Organic fouling, on the other hand is caused by Dissolved Organic Matter (DOM) in water such as natural organic matter in the form of Soluble Microbial Products (SMP), humic substances, polysaccharides and proteins [39,40]. NOM has been considered as a major foulant during membrane treatment of sea water, brackish water and surface water, which results in irreversible fouling due to hydrophobic fraction of natural organic matter which results in strong adsorption to membrane surface thus decrease in permeation flux. It is mainly observed in pressure driven membrane processes such as UF, MF etc. [41-43]. Out of all of these, Biofouling is a major type of fouling results from deposition of microorganisms such as fungi, bacteria, viruses and extracellular biopolymers (Proteins, lipids, glycoproteins, lipoproteins and polysaccharides). It’s a dominant type of fouling because of multiplication, growth, relocation of microorganisms on the surface of membrane. Biofouling starts due to adhesion of bacteria/ bacterium on the membrane surface followed by multiplication and growth in the presence of feed water nutrients [44,45]. Microorganisms (bacteria) first forms sessile colony on membrane surface and after sometime, sessile microbes started forming biofilm [46]. After permanent attachment, microorganisms release extracellular polymeric secretions. These extracellular polymeric secretions assist in biofilm formation due to their accumulation on membrane surface. Foulants attached to membrane surface due to interactions such as hydrogen bonding, hydrophobic and weak Van-der-Waals forces etc. [47]. Type of membrane fouling and characteristics of foulants are determined by various factors such as concentration of major constituents, membrane properties (hydrophobicity, surface morphology, charge and molecular cut off), water chemistry (ionic strength, concentration of divalent cation and pH), hydrodynamic conditions such as cross flow velocity, initial permeate flux and kind of operation mode. Biofouling is an irreversible phenomenon which destroys membrane surface and shortens its performance life [48].

Mitigation of fouling: Polymeric membranes being hydrophobic in nature are more susceptible to fouling. In order to mimic polymer membrane fouling, various solutions are available such as traditional methods which involves physical cleaning via backwash (A process where permeate is used in flushing membrane backwards), relaxation (prior to filtration process), chemical cleaning of membrane using acids, caustic soda and hypochlorite, changing flow mode (cross flow filtration and low flux operation) and ultrasonic entrenchment prior to installation are some of the strategies to avoid fouling [49]. Pretreatment with physical or chemical cleaning is done to control fouling but due to limitation of some polymeric membranes towards chemical cleaner, it is not an effective strategy as it may cause damage to membrane material. Another alternative method used is chemical modification of surface by addition of additives materials such as chitosan, starch, FeCl3, coagulants and powder activated carbon siloxane, hydrophilic carbonaceous materials such as graphene oxide and carbon nanotubes, incorporation of metals and metallic oxide nano materials such as ZnO, Silica, TiO2, Mg(OH)2, Al2O3, CaCO3, Zeolite, Silver to form hybrid materials results in enhancement of membrane hydrophilicity, water flux, improved mechanical, selectivity, permeability, increase in salt rejection, chemical and thermal stability. Due to improvement in hydrophilicity of membrane and being cost effective, fabrication of membrane material using nano-materials is an easy and well- developed method [50-54]. Another way of mitigating fouling is flow configuration and flow velocity to prevent formation of cake layer on membrane surface due to foulants aggregation. Two known flow configurations are dead end flow and cross flow. In dead end filtration flow, direction of feed side is same as that of membrane so there is a great chance of foulants to accumulate on membrane’s surface to form cake layer and block the passage for water thus reducing water flux. Whereas, in cross end filtration feed flows in direction opposite (or tangentially) to feed side of membrane which results in less chance of foulants layer formation and more water flux (Figure 3) [55].

membrane-science-cross-flow-filtration

Figure 3: Diagrammatic representation of dead end and cross flow filtration process.

Polymer Nano-composite Membranes

Polymer nano-composite membranes are modified type of polymeric membranes with nano-materials dispersed in their matrices. Polymer nano-composite membranes find their application in organic solvent nanofiltration, pervaporation, water treatment, direct methanol fuel cells, sensor applications, gas separation and proton exchange membrane fuel cells. Besides these nano-composite membranes are widely used for liquid-solid, gas-gas, and liquid-liquid separations. Nano-fillers/nano-materials used in nano-composite membranes are classified into organic material, inorganic material, hybrid material (two or more material types) and biomaterials. Phase inversion method is used for fabrication of polymer nano-composite membranes in either hollow fiber or flat sheet configurations by dispersing nano-materials in polymer solution prior to Phase Inversion process (Figure 4) [56].

membrane-science-Nano-composite-Membrane

Figure 4: Represention of Polymer Nano-composite Membrane

Types of nano-composite membranes

Polymer nano-composite membranes are divided into two types; Thin-film nanocomposite membranes and Blended nano-composite membranes. In blended nano-composite membrane, nano-particles along with polymer are dispersed in casting solution prior to membrane casting. Nano-composite membranes obtained in this way are known as nano-particles entrapped membranes or nano-particles blend membranes. Whereas, in thin film nano-composite membrane nano-particles form thin film on membrane surface through self-assembly by dip-coating method or deposited on prepared membrane surface with pressure [57]. Pour jafar et al. [58] prepared thin-film nano-composite membrane of Polyethersulfone (PES) with TiO2 nano-particles using additives (PVA and glutaraldehyde) by dip-coating method. They also fabricated TiO2 entrapped PES mixed matrix membrane by dissolving TiO2 in DMAc alongwith PVP additive, prepared casting solution was stirred for 24h at 25°C. Phase inversion was done in water coagulation bath where PVP leaches out during solution phase inversion, pores formed and TiO2 entrapped within membrane matrix and pores. Polymer nano-composite membranes are fabricated with nanofillers for enhancing electrical, thermal and mechanical properties of polymeric membrane. It is achieved by homogeneous dispersion of nano-fillers in polymer matrix and chemical and physical bounding with polymeric membrane. Agglomeration of nano-particles during fabrication process results due to interfacial tension and incompatibility between organic and inorganic components thus results in inappropriate dispersion. This problem can be minimize by surface treatment of nano-particles for better dispersion into polymer matrix or using dispersion agent for binding inorganic particles and organic polymers (both are immiscible) [27].

Polymer Thin Film Nano-composite (TFC) Membranes: Polymer Thin Film Nano-Composite (TFC) membranes have received greater interest in recent years in wastewater treatment and purification processes due to high thermal stability and resistance to pH changes. Incorporation of Nanoparticles (NP) within TFC membranes to form nano-composite TFC membrane results in enhancement of membranes physiochemical properties such as mechanical stability, permeability, selectivity, thermal resistance and hydrophilicity. Nanoparticles fabricate on thin film membrane by two methods either direct deposition on membrane surface or encapsulation within TFC membrane by interfacial polymerization. During high pressure filtration process, leakage of nano-particles is an issue which can be overcome by surface modification of nano-particles by chemical functionalization. Commonly used nano-fillers for TFC membranes are silica, zeolite, titanium dioxide, graphene oxide, silver and carbon nanotubes (Figure 5) [59-61].

membrane-science-Blended-polymer

Figure 5: (a) Blended polymer nano-composite membranes; (b) Thin film polymer nano-composite membrane.

Membrane Preparation Methods

Different preparation techniques such as dip-coating, sintering, track-etching, stretching, template leaching and phase inversion method are employed for membrane preparation with desired morphology and properties. But above all, phase inversion method is most important and common process for preparation of membranes from large number of building blocks of polymer [62-64].

Phase inversion method

Phase inversion is defined as a demixing process in which homogeneous polymer solution in liquid state is transformed into solid state (using co-agulation bath) in a controlled manner. Demixing results due to solvent exchange from polymer solution with non-solvent in coagulation bath (containing non-solvent) [65]. Phase inversion technique is used for preparation of asymmetric membrane with dense and thin skin layer. Most of the lab and commercial membranes are prepared by phase inversion method. Choice of solvent, polymer solution composition, non-solvent system, conditions of film casting and composition of coagulation bath are some key factors which influence phase inversion method for membrane formation [66]. Phase inversion method is classified into four different types: Non-Solvent Induced Phase Inversion (NIPS), Thermally Induced Phase Inversion (TIPS), Evaporation Induced Phase Inversion (EIPS) and Vapor Induced Phase Inversion (VIPS). Out of these techniques, first commercially explored and common method for membrane formation with desired morphology is immersion precipitation or Non-Solvent Induced Phase Inversion (NIPS). In Non-Solvent Induced Phase Inversion (NIPS) method, homogeneous polymer solution is prepared with suitable solvent (dope) with non-woven fabric support and cast on flat surface followed by immersion in coagulation bath containing non-solvent due to exchange of solvent and non-solvent to form polymer membrane. Morphology of polymeric membrane depends upon mutual exchange of two solvents. NIPS method is commonly employed for preparing asymmetric membrane with porous sub layer structure and dense skin layer [62]. NIPS method requires complicated control of the solvent exchange rate to obtain a desired structure and good performance by varying the dope composition, coagulation medium, quenching bath temperature, or evaporation time (Figure 6).

membrane-science-phase-inversion-methods

Figure 6: Schematic representation of different phase inversion methods.

Among these techniques, Thermal Induced Phase Inversion (TIPS) and Non-Solvent induced phase inversion (NIPS) are commonly used techniques for membrane fabrication with desired morphology [65]. Yu et al. [55] prepared SiO2/PVC nanocomposite UF membrane via NIPS method and studied that hydrophilicity of SiO2/PVC nanocomposite in water is due to hydrogen bonding between SiO2 NPs and hydroxyl group of water, which repels hydrophobic foulant protein due to enhanced hydrophilic character, higher BSA rejection, good antifouling ability and higher flux recovery (Figure 7).

membrane-science-Non-Solvent-Induced

Figure 7: Steps involved in Non-Solvent Induced Phase Inversion Method (NIPS).

Thermally induced phase separation (TIPS)

Thermally Induced Phase Separation (TIPS) method was first introduced by Castro in 1980 for preparation of polymeric membranes [67]. TIPS method is used for the preparation of microporous membranes with high porosity, narrow pore size distribution and unique morphology [68]. The principle behind TIPS method is based on heat transfer such that polymer solution is prepared at high temperature using diluent followed by cooling (decrease in temperature decreases solvent quality) to induce demixing and phase separation thus preparing porous membranes. Polymer solution is dissolved in a diluent (having low volatility and high boiling point) at a high temperature to form homogeneous polymer solution. After phase inversion, diluent is extracted using volatile reagent thus producing porous membrane. A diluent should have high miscibility with polymer, good thermal stability and low volatility [69]. As compared to NIPS, TIPS method has several advantages, such as low tendency for defects formation, and diversity in pore structures formation (e.g. cellular, sheet-like, spherulitic, lacy, needle-like, sponge like pores). Membranes prepared via TIPS method possess higher mechanical strength, higher porosity, and more uniform porous structures than those prepared by NIPS [70,71] Various polymers such as polyethylene, polyacrylonitrile, polypropylene, poly (vinylidene fluoride), poly (methyl methacrylate) are prepared with TIPS method (Figure 8) [72,73].

membrane-science-Thermal-Induced-Phase

Figure 8: Steps involved in Thermal Induced Phase Separation (TIPS).

Rajabzadeh et al. [74] prepared PVDF membrane blended with PMMA (Poly Methyl Methacrylate) using TIPS method and compared results with non-blended PVDF membrane. Studies showed that surface porosity became high by keeping polymer concentration (30 wt %) fixed in dope solution, thus increasing water permeability. PVDF membrane prepared by TIPS method was found to be more significant in permeation performances, mechanical strength and pore size distribution as compared to produce by NIPS method [75]. Ding et al. [76] fabricated polyethylene membrane (ultrahigh molecular weight) with decalin and diphenyl ether as diluents via TIPS method with porous structure. Increased porosity up to 45% was obtained when polymer concentration was fixed to 10-40 wt%.

Vapor induced phase separation (VIPS) & evaporation induced phase separation (EIPS)

Vapor Induced Phase Separation (VIPS) is another method for preparation of highly porous membranes, e.g. microfiltration membranes. This method is based on exposure of casted film to atmosphere of non-solvent (usually water) vapors in a vapor chamber. Phase inversion takes place due to inflow of non-solvent vapors into polymeric casted film and outflow of solvent from casted film. Mass transfer of non-solvent vapors is dominated as compared to solvent due to its low volatility [77-79]. Peng et al. [72] prepared PVDF membrane via VIPS method using various exposure times. Results showed that long time exposure facilitated crystallization process leads to formation of porous membrane and increased hydrophilicity thus high water permeability. Similarly, Evaporation Induced Phase Inversion (EIPS) method involves preparation of polymer solution in a solvent or mixture of solvents (volatile in nature). Phase inversion takes place due to evaporation of solvent because of its volatility results in demixing thus forming porous structure. It is also called solution casting method (Figure 9) [80].

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Figure 9: Schematic representation of VIPS method.

Role of additives in membrane fabrication

Additives also play an important role in membrane fabrication. Commonly used additives are macromolecules such as Polyethylene glycol (PEG), Polyvinyl pyrrolidone (PVP), Poly Ethylene Oxide (PEO), inorganic salts such as ZnCl2 and LiCl and Water. Organic compounds such as alcohols, glycerol and dialcohols. Additive can be used either as a single component or in the form of mixture [81]. Pore forming agent is used to form uniform finger like porous structure. Polyvinyl Pyrrolidine (PVP) being an excellent pore forming agent due to its hydrophilicity and solubility controls microstructure of membranes. PVP also act as an anti-biofouling agent thus prevents surface biofouling by enhancing surface hydrophilicity [82-84]. However, during phase inversion it leaches out along with organic solvent to the non-solvent phase. This problem overcomes by blending PVP grafted copolymer or by directly grafting on polymeric membrane surface [85]. Poly Ethylene Glycol (PEG) is also used as pore forming agent and imparts hydrophilic character. PEG is available in different molecular weights such as PEG 200, PEG 400, PEG 6000 and PEG 20,000 etc. [86]. Various kinds of additives and solvents used for fabrication of polymeric membranes are enlisted in Figure 10. Cross-linking agent is added to casting solution to bind polymer chemically through internal cross linking to give them toughness and insolubility [75]. Surface modifiers are added to modify hydrophilicity of membrane surface and also enhance photocatalytic, anionic, cationic and amphiphilic properties of surface. Increase in mechanical strength, chemical and thermal stability is achieved by using fillers which also prevents swelling [87].

membrane-science-fabrication-polymer

Figure 10: Various additives and solvents used for fabrication of polymer nano-composite membrane.

Additives such as polyethylene glycol (PEG) and Polyvinyl Pyrrolidine (PVP) also plays their role in increasing water flux. Studies have shown that with the increase in molecular weight of PEG additive (400Da, 600 Da, 2000 Da, 6000Da, 12,000 Da and 20,000 Da) pore numbers and pore area increases which results in higher water permeability and hence higher water flux [88-95]. Similarly, Polyvinyl Pyrrolidine (PVP) shows increase in water flux with increase in its concentration as demonstrated by various studies. Increase in concentration facilitates macrovoids in membrane support layer which increases membrane surface porosity and hydrophilicity hence high water flux. PVP improves membrane hydrophilicity thus increases permeation flux. Fabrication of membranes with high PVP conc. exhibits porous structure with wider finger like macro voids and shows high permeation flux [86,96-103].

Modification of Polymeric Membranes

Different methods have been developed for modification of polymeric membranes such as (a) Surface modification via surface coating and surface grafting. Surface grafting is done by different means (i.e. plasma treatment, UV irradiation etc.) (b) Bulk modification includes radical polymerization and blending of membranes with hydrophilic additives (incorporation of nanoparticles via interfacial polymerization) [104-109]. Blending with hydrophilic additives to modify membrane properties doesn’t require additional step during composite membrane preparation. Different properties can be obtained by tailoring membrane with varying blend composition to obtain desired membrane structure. For this purpose, inorganic nano-materials are used as nanofillers to incorporate into polymer matrices for enhanced membrane performance [82,110,111]. Among these methods, surface grafting and surface coating are commonly used to enhance anti-fouling property and imparting hydrophilic character to membrane. But these methods only modify outer surface of membrane, not internal pores and also requires post-treatment for membrane fabrication [112]. It has been found that blending inorganic fillers with polymeric membranes enhanced their antifouling property, hydrophilicity and water flux (Figure 11) [113,114].

membrane-science-hydrophobic-membrane

Figure 11: (a) Before modification foulants attached to hydrophobic membrane surface; (b) Repelling of foulants after modification with hydrophilic material coating on membrane surface.

One of the technical problems with inorganic fillers for using as additives is their less compatibility with polymers at interface due to difference in nature results in non-uniform dispersion in membrane matrix and sometimes detaches gradually from membrane, thus deteriorates antifouling efficiency and is a major cause of secondary pollution. Modification of polymeric membrane is also attained by blending polymer with amphiphilic copolymers and homopolymers [115,116]. Poly Ethylene Glycol (PEG) and Polyvinyl Pyrrolide (PVP) are common hydrophilic homopolymers used as additives to improve membrane performance during membrane preparation. Extrusion of homopolymers or dissolution during filtration and membrane formation may results in deterioration of antifouling properties. In comparison to homopolymers, amphiphilic copolymers comprised of both hydrophobic and hydrophilic segments which shows their compatibility with host membrane and thus improves its hydrophilicity. It has been reported that blending membrane matrix with amphiphilic copolymers results in lower leakage as compared to homopolymers. But high costs and complex synthesis conditions results in lower production of modified membranes at large scale [117], shown in Table 1.

Sr. No. Membrane Material Modification Method Membrane Surface Modification Application References
1 Polyether Sulfone (PES) Grafting with D-tyrosine and pre-coating with polydopamine (PDA) Wastewater treatment [174]
2 PES Crosslinking of PES membrane with glutaraldehyde and coating with N, O-carboxy methyl chitosan (NOCC). Separation of nickel ions from aqueous solutions [175]
3 PES Coating of PES membrane with PVA and immersion into cross-linking bath with 0.5% H2SO4 and glutaraldehyde (5wt %) / [176]
4 Polytetrafluoroethylene (PTFE) membrane Coating with polymerized dopamine (PDA) and poly (ethyleneimine) (PEI) Wastewater treatment [177]
5 Polyvinylidene fluoride(PVDF) Grafting of PVDF membrane with hydrophilic hydroxyethyl acetate (HEA) via radiation grafting. / [178]
6 Polysulfone membrane (PSF) Cross-linked polymerization of PSF with copolymer monomers vinyltriethoxysilne (VTEOS) and acrylic acid (AAA) and casting by NIPS Water purification and water separation [179]
7 PSF Coating of PSF UF membrane with zwitterion Poly (2-methacryloxyethyl phosphorylcholine) (PMPC) incorporated with polydopamine Oil-water separations [180]
8 PSF Grafting with  zwitter ionic polymers carboxybetaine methacrylate(CBMA) via atomic transfer radical polymerization Industrial applications [181]
9 RO membrane Coating of amphiphilic copolymer film on RO membrane with hydrophilic hydroxyethyl methacrylate (HEMA) and hydrophobic perfluorodecylacrylate (PFA) monomers Wastewater treatment [182]
10 Polyamide RO membrane Polymerization grafting enhanced with polarization using surfactant (Triton X-100) and hydrophobic monomer glycidyl methacrylate Boron rejection [183]
11 Polyamide RO membrane (TFC) Coating with poly acrylic acid and antimicrobial agent (tobramycin) using assembly layer by layer technique. Application in wastewater for killing of Gram negative bacterium (Escherchia coli) and Gram Positive Bacillus subtilis [184]
12 Polyethylene membrane (PE) Ozone treatment of PE membrane followed by grafting with poly (ethylene imine) (PEI). Water emediation from leaching of biocidal silver [76]
13 MF, UF, NF and RO membranes Modification of surface with polydopamine and grafting with fouling resistant Polyethylene glycol(PEG) Water purification [185]
14 Polysulfone UF membrane Modification of PSf membrane with surface zwitterionicalization using PSF-based block copolymers such as poly (N,N-dimethylamino-2-ethylmethcrylate) (PDMAEMA) Blood filtration and protein separation [186]
Modification by Blending
15 PES Casting of PES membrane with iron-tannin- framework (ITF) complex as additive (0.9wt. %). Wastewater treatment [187]
16 Polyvinylidene fluoride(PVDF) Casting of PVDF membrane with carbon nanosphere (400mg/L) sol as coagulation bath during phase inversion Water/wastewater treatment [188]
17 PVDF Blending of PVDF membrane with zwitter ionic co-polymers, sulfobetaine-2-vinylpyridine (SB2VP) and sulfobetaine methacrylate (SBMA). Wastewater treatment and oil-water separation [189]
18 Polyvinylchloride (PVC) Modification of PVC  with pore forming agent PEG using Water/DMAc as non-solvent/solvent system Ultrafiltration operation of waste water [190]
19 PVDF/PES PVA blended in different concentration Wastewater treatment [191]
20 PVC/ polyvinyl formal (PVF) PVC and PVF dissolved in DMAc in different concentrations / [192]
21 PVDF PVDF/CA blended in different rations / [193]
22 PES UF membrane Blended with 1% wt PVP additive Wastewater Reclamation [194]
23 PAN/ Chitosan Polyacrylonitrile (PAN) coated with chitosan biopolymers (2 wt %) by dip-coating and cross linked by Tri-sodium polyphosphate Water Treatment [195]
24 PEG/ PBMA /PHFBM in PVDF; PEGMA = Poly(poly(ethylene glycol)-methyl ether methacrylate) PBMA = Poly(butyl methacrylate) Added AIBN as initiator and corresponding monomer and obtained amphiphilic block co-polymer Oil-Water emulsion separation [196]
25 Polyamide (PA) Membrane Blending of PA membrane with polyethylene glycol-functionalized polyhedral oligomeric silsesquioxane (PEG-POSS) via interfacial polymerization Nanofiltration Operation [197]
Reactive Modification of Membrane
26 PES Grafting of PES UF membrane surface with zwitterionic polymers derived from reactive copolymer additive (amphiphilic in nature) Protein filtration, oil/water separation [75]
27 Acetalized PVA Acetaldehyde reacting with conc. aqueous PVA solution in the presence of HCL, different degrees of PEG600/PVA casting solution is prepared in DMAc Water Treatment and Protection [198]
28 Aminated PVC Triethylene tetramine (TETA) used for amination of PVC; and zwitterionicalized by sodium chloroacetate Waste Water Treatment [199]
29 PVDF Reactive functionalization of  PVDF membrane with amine solution / [200]
Modification by Sol-Gel Method
30 PES PES membrane casted from N-methyl-pyrrolidine (NMP) solution and coating with tetraethyl-orthosilicte (TEOS) silica precursors by sol-gel process and and dispersed in ethanol in the presence of catalytic NH3/H2O mixture. Food processing and wastewater treatment [201]
31 PVDF DI water and Tetraethoxysilane (TEOS) added in DMF to yield SiO2 with HCL (for adjusting pH). Sol with different concentrations doped into PVDF-DMAc solution. Wastewater treatment [202]
32 PVC Glycerol, PVC and TEOS dissolved in DMAc, 50% ethanol solution used for casting of hollow fibers and tap water used as external coagulation bath. Waterwater treatment [203]
33 PS TiO2 sol is yielded by adding appropriate amount of DI water , Tetrabytyltitanate (TBT) into NMP solvent- PVDF-DMAc  solution for sol doped in different concentrations Wastewater treatment [204]
34 PVDF PVP, LiCL, PVDF and TEOS mixture is dissolved in DMAc, acid- water bath is used for casting (pH=1) of mixture and TEOS gelation. Industrial separation [205]

Table 1: Modification of polymeric membranes with different strategies.

Membrane modification with metal and metal oxides nanomaterials

Integration of antibacterial agent within polymer membrane matrix is extensively studied to inhibit microorganism’s growth. Different nanoparticles or combination of nanoparticles are used to prepare nanocomposite membranes such as Fe, Alumina (Al2O3), Graphene Oxide (GO), Mesoporous Silica (SiO2), GO-Ag, Silver (Ag), Zinc Oxide (ZnO), Copper (Cu), Titania (TiO2), Zeolite, Iron Oxide (Fe2O3), Zirconium (ZrO2) with enhanced thermal, mechanical stability, high flux, salt rejection, enhanced antifouling and antibacterial properties [118-120]. Modification of polymeric membranes with various metal and metal oxides is shown in Table 2.

Sr. No. Material Method Solutes Rejected Characterization References
1  TiO2 Polyethersulfone (PES) Sol-gel method 2,4-Dichlorophenol FTIR, XRD,SEM [127]
2 TiO2/Polysulfone (PS) Blending Eosin Yellow Dye   FTIR, SEM, EDS, XRD, AFM, SAXS, Raman Spectroscopy, Contact angle, Zeta Potential [129]
3 TiO2/Cellulose Acetate (CA)/ PVP Dip-coating BSA TGA, FESEM, contact angle, viscosity, pore size distribution, SEM,FTIR, goniometer, contact angle [206]
4 TiO2/PSF/HMO Blending Oil   -- [207]
5 TiO2/PES Phase inversion   Free active Chlorine Contact angle, AFM, FT-IR, TGA, pore size distribution, XPS, SEM [208]
6  ZrO2 PVDF   Blending BSA/Oil SEM,TEM, AFM, XPS, TGA, contact angle   [209]
7 PES Blending Ovalbumin and BSA SEM, contact angle, Porosity [210]
8 ZnO PVC Blending  BSA FTIR,SEM,TG-DTA,AFM, TOC, pure water flux [211]
9 Cellulose acetate-polyurethane (CA-PU) Blending Dyes (Reactive red (RR11), Reactive Orange (RO 84) SEM, AFM, FTIR, XRD, DSC, contact angle, tensile strength, viscosity [212]
10 PVDF Blending BSA, humic acid, sodium alginate BSA SEM,FTIR,XRD, contact angle, zeta potential [130,132, 213]
11 PES Blending   SEM, AFM, XPS, Tensile strength    [214]
12  Al2O3 PES UF membrane Vapour induced hydrolyzation Humic Acid (HA) SEM, TEM, AFM, FTIR, MWCO Contact angle [215]
13 PVDF Blending BSA, Oily waste water  TEM, FTIR, AFM, TGA, pore size distribution, contact angle   [216]
14 Salicylate-alumoxane (SA) PS Blending BSA SEM, FTIR, XRD, TGA, Contact angle, Viscosity [217]
15 SiO2 PVDF Sol-gel BSA SEM, FTIR, Contact angle, Tensile strength [202]
16 Polysulfone (PS)/PVA Blending Na2SO4 SEM, FTIR, Contact angle [218]
17 Polyvinylchloride (PVC) Sol-gel BSA SEM, FTIR, DSC, TGA [203]
18 PSF laminated with polyamide (PA) Dip-coating NaCl, dioxane, isopropanol FESEM, FTIR, XRD,BET, TGA, zeta potential [219]
19 Mesoporous silica/PSF coated with polyaniline Blending Metal ions TEM, SEM, AFM, XRD, FTIR, contact angle, pore size distribution, porosity Tensile strength, SEM   [220]
20 Fe2O3 PES Blending Copper ion removal SEM, FTIR, TGA, MWCO, contact angle [221]
21 PVC/CA/ Fe3O4 Blending Lead ion Tensile strength, SEM [222]
22 CA/ Ti-SiO4 NPs Blending BSA, trypsin, pepsin, egg albumin FTIR, SEM, TGA, MWCO, contact angle [223]
23 PSF/ Fe3O4 Blending, Interfacial polymerization with polyamide and Fe3O4 NPs and surface deposition with acrylic acid Dye AFM, SEM, FTIR, XRD, DLS, contact angle [210]
24 Silver (Ag) PVDF grafted with PAA Surface adsorption and reduction with silver ion BSA SEM, FTIR, XPS, contact angle [224]
25 PES TFC grafted with PA Polymerization of Ag NPs on PES substrate by dissolving m-phenylene diamine aqueous phase into organic phase MgSO4 AFM, SEM, XPS [225]

Table 2: Metal and metal oxides based polymer nano-composites.

Silver based polymeric nano-composite membranes: Silver has been using as a common antibacterial agent due to its efficient antibacterial property, broad spectrum, low cytotoxicity and no resistance induce by them in membrane technology. They are used in antibacterial film formation, in medical device coatings, surgical wounds dressings and in commercial products [121]. Silver has attracted a lot of attention in modification of porous membrane in last few decades. Due to its antibacterial property, anti-pollution capacity and chemical stability it is an excellent candidate for membrane surface modification [60]. The antibacterial action of silver is due to interaction of silver with sulfur containing groups especially thiol groups (which contains sulfur (S-H) and phosphorous groups present in cysteine and other compounds) of bacterial DNA. Bacterial growth is inhibited by release of ionic silver which interacts with sulfur group containing disulfide bond (S-Ag) present in bacterial protein results in destruction of bacterial growth. Silver also dimerize DNA and interrupts electron transport chain due to its antiviral properties too. Besides these effective properties of silver, leaching of silver from membrane surface is one of the challenging problems because surface of membrane is the most likely location for biofouling. Antibacterial activity of AgNPs is affected by its stability and size, dispersion of bare AgNPs in aqueous environment is prone to aggregation thus decreasing in stability and antibacterial property. Leaching can reduce membrane performance with time and can pose threats to marine life and human being during drinking water obtained from wastewater treatment/desalination process [122]. In order to overcome this issue, silver is blended with other nano-particles to form nano-composites which immobilize silver nanoparticles on membrane surface and enhance its antibacterial activity. Pan et al. [122] modified PVDF membrane with Ag nanoparticles (possess antibacterial properties) and hydrophilic character of silica (SiO2) nanoparticles using dip-coating method. Silver nanoparticles were immobilized with (SiO2) nanoparticles on membrane surface. They studied high water permeation flux and hydrophilicity of modified PVDF ultrafiltration membrane with Ag/SiO2 nano-composites. Das et al. [121] synthesized hybrid materials using Ag nanoparticles in graphene oxide suspension. Silver (Ag) was synthesized from chemical reduction of AgNO3. Resulted hybrid material showed great antimicrobial activity against gram negative bacteria such as Pseudomonous aeruginosa and Escherichia coli.

Copper based polymeric nano-composite membranes: Copper shows excellent antibacterial properties and is superior as compared to other nano-particles due to its easy availability and low cost. High antimicrobial activity of copper ions, their oxides and metals/alloys has been demonstrated in various studies [123]. Antibacterial activity of copper is due to immobilization of Cu-NPs with the help of in situ formation method thus results in great fouling control [124]. Chen et al. [125] fabricated hybrid PES membrane via phase inversion method using copper ions and halloysite nanotubes as nanofillers, resulted in nanohybrid membrane with efficient biofouling control. Zhang et al. [126] modified thin-film composite (TFC) membrane with copper nano-particles which showed high antibacterial and antifouling properties due to antibacterial activity of copper nano-particles and low flux reduction after fouling thus results in long lasting membrane life.

Titanium dioxide (TiO2) based polymeric nano-composite membranes: Titanium dioxide nanomaterial (TiO2) emerged as an outstanding material for the fabrication of nano-composites membranes due to their photo catalytic and hydrophilic nature for the degradation of organic pollutants in waste water treatment. TiO2 nanomaterial is widely used in membrane fabrication due to its antifouling ability, hydrophilic character and high stability. Photocatalytic activity of TiO2 is limited to UV region due to its large band gap about 3.2eV and cannot absorb visible light [127,128]. Kuvarega et al. [129] prepared N,Pd codoped TiO2 polysulfone membranes via phase inversion method for photocatalytic degradation of dye. Their results revealed that Anatase type N,Pd co-doped TiO2 nanoparticles polysulfone membranes have high porosity, greater hydrophilicity, better absorption of visible light and high wetability. 0.5% wt concentration of nanoparticles resulted in 66˚ decrease in contact angle. They studied that photo degradation of dye occurred due to activation of doped nanoparticles through visible light and more than 90% dye was removed from waste water.

ZnO/ZrO2 based polymeric nano-composite membranes: Due to anti-corrosive, anti-microbial, anti-fungal properties, ZnO nanoparticles are gaining appreciation in various industrial and biomedical fields, electronics, optics and in membrane technology. Various studies have reported incorporation of ZnO in various polymer matrices such as Polyethersulfone (PES), Polysulfone (PSF) and Polyvinylidine Fluoride (PVDF) to form polymer nanocomposites with enhanced rejection capability, hydrophilicity, porosity, high permeability and enhanced antifouling properties. It is also used in the synthesis of Ultrafiltration (UF) membrane with improved properties. It has been reported that ZnO nanoparticles are good candidates for better membrane quality. Zinc oxide is also used as common nanofiller in the fabrication of polymer nano-composite membranes to impart hydrophilicity and improved antifouling property. Like SiO2, TiO2 and Al2O3, ZnO is also used for membrane modification. Modification of polymeric membrane such as Polyether Sulfone (PES) membranes with ZnO and addition of pore forming agent PEG400 results in polymer nanocomposite membrane with enhanced water flux, antifouling property, porosity, hydrophilicity and greater flux recovery [130]. There are various mechanisms involved in inhibiting bacterial activity such as attack on bacterial cell wall/membrane, inhibits nucleic acid or protein synthesis [131]. ZnO nano-composite membranes possess excellent potential properties like essential heavy metal ion adsorption e.g. (Cu2+), photocatalysis, self-cleaning, improved dye rejection ability, reduced oleic acid fouling and collagen separation [117].

Zhao et al. [130] observed the effect of ZnO nanoparticles on PES membrane and found 110-220% increase in water permeation thus higher flux. Liang et al. [132] fabricated PVDF membrane internal surface with ZnO nanoparticles, ZnO was added 27% of polymer weight. Due to internal hydrophilicity, 100% recovery was observed in initial fluxes during multi-cycle filtration as compared to only 78% recovery with bare membrane and twice increase in water flux was also observed. Pintile et al. [133] prepared PSf/ZnO based composite membrane with enhanced hydrophilicity, water flux, porosity and retention time. It has been found that decreasing ZnO nanoparticles size resulted in increased Polysulfone (PSf) membrane performance. Zirconium dioxide is well known semiconductor possessing band gap (5.0 eV) for used as heterogenous catalyst where valence and conductance band of ZrO2 lies at -1.0 eV and +4.0 eV thus assist in its photocatalytic activity [134]. ZrO2 used as common inorganic nanofiller in membrane fabrication due to its hydrophilic nature, high physical, thermal and chemical stability [135]. Zakeritabar et al. [134] fabricated PSf membrane incorporated with zirconium dioxide (ZrO2) and tin dioxide (SnO2) via sol-gel method which showed enhanced water flux, good hydrophilicity, high photocatalytic activity and improved antifouling behavior. Li et al. [136] coated cellulose acetate with ZrO2 modified with alumina template for fabrication of enantioselective membrane for separating chiral enantiomers of madelic acid. Best performance was obtained with addition of 15% cellulose acetate in casting solution along with increased flux, permselectivity and high separation factor (35) as compared to traditional membrane.

Mesoporous silica and microporous zeolite nanoparticles based nano-composite membranes: Mesoporous silica and microporous zeolite nanomaterials have recieved considerable attention due to incorporation within mixed matrix membranes due to their porous structure which provides high surface area and porosity to membrane for water molecules to pass through thus improving permeability of membrane. Zeolites because of their small pore size show excellent molecular sieving properties thus used in hydrogen purification and natural gas sweetening [137]. However, they have limitation due to oriented pores and irregular cubic structure results in less dispersion into thin layer. As compared to zeolite nanoparticles, mesoporous silica nanoparticles possess regular spherical morphology, nonoriented pore distribution, uniformity, hydrophilic nature, high surface area, mechanical and thermal stability results in their high dispersion in thin film layer of membrane. These properties make them widely used in various membrane separation processes such as ultrafiltration, desalination and gas separation [138]. Because of low density, flexible porosity, biocompatibility, high surface area, mesoporous SiO2 nanoparticles has attracted considerable attention in various applications such as drug delivery, drug storage, biomolecule separations and high-performance catalysis [71,139].

Carbon based polymeric nano-composite membranes

Carbon based antibacterial agents possess unique structural and electronic properties such as carbon nanotubes (single walled CNTs and multi-walled CNTs), hollow carbon sphere, graphene oxide and mesoporous carbon etc. carbon nanotubes are 1D carbon based nanomaterials derived from carbon and are known for their excellent mechanical, chemical, thermal and surface adsorption properties. They are either single walled carbon nanotubes (CNTs) or multiwalled carbon nanotubes (CNTs) possessing hexagonal carbon lattice well known for modification of membrane materials due to their low production cost, high purity and easy scaling up characteristics [140]. Wenyan et al. [141] reported the fabrication of carbon nanotube (CNT) - Polyvinyl Alcohol (PVA) composite polysulfone Ultrafiltration (UF) membrane for chromium ion removal. Increase in surface charge density of membrane surface results in increased chromium ion removal. Chan et al. [142] studied modification of polyamide membrane with zwitterion functionalized carbon nanotubes. The resulting membrane showed greater resistance to fouling, high salt rejection, high water flux and mechanical stability due to enhanced chemical crosslinking of membrane. These carbon based nano-materials because of their antibacterial activity destroys bacterial integrity by breaking bacterial cell membrane and proliferation due to superoxide anion formation. Due to good interfacial compatibility with polymeric materials these materials form nanocomposite membranes with high water flux, showed better antifouling performance and high salt rejection properties. As antibacterial agents, these materials find application in water treatment, purification and desalination [143-146]. Yasin et al. [58] fabricated mesoprous carbon nano-composite polyethersulfone membranes and observed high antibacterial ability and protein rejection when these membranes have 0.20 wt % concentration of MCNs. Enhanced water flux, hyrophilicity and increased antibacterial activity of mesoprous carbon PES nano-composite membrane was also observed. Tiraferri et al. [147] synthesized polyamide (PA) single walled carbon nanotubes and they observed good antibacterial activity and 60% decrease in bacterial attachment. Yun et al. [148] studied Polysulfone (PS) membrane blended with oxidized MWCNTs as a result of increase in hydrophilicity, BSA rejection and water flux enhancement from 60% to 100%. Modification of polymeric membranes with carbon based nanomaterials is shown in Table 3.

Sr No Membrane Material Carbon Based Nanomaterials / Method Solute Rejection Characterization Techniques References
26 RO membranes Carboxylated (MWCNTs)/blending Salt/BSA  rejection SEM,FT-IR,TEM,Contact angle [226]
27 Polyvinylidene fluoride (PVDF) Ag-GO /Blending Escherchia coli rejection AFM,FT-IR,contact angle,SEM, [227]
28 TFN membrane Sulfonated (MWCNT) / interfacial polymerization Na2SO4, MgSO4, MgCl2,NaCl XPS,TGA,TEM,FESEM,contact angle,zeta potential, N2 adsorption desorption measurement [228]
29 FO membrane Reduced GO with polydopamine/coating Salt rejection XPS, XRD, SEM, FTIR, contact angle [229]
30 PVDF Quaternary ammonium compound carbon _ Contact angle, AFM, gravimetric method, XPS, zeta potential, EDX, SEM [230]
31 Mixed matrix membranes Carboxyl MWCNTs with polyimide/cross-linking Rose Bengal Dye FESEM, FTIR, AFM, contact angle, pore size distribution, gravimetric method, mean effective pore diameter. [231]
32 Polymeric membranes CNTs with iron oxide/dopping Sodium Alginate SEM, XRD, TGA, density, pore  size distribution, contact angle measurement [232]
33 PSf GO/Blending BSA TEM, NMR, FT-IR, TGA, XRD, FE-SEM, AFM, viscosity, pore size distribution, ,contact angle, zeta potential, mechanical  strength [233]
34 PVDF GO-Ag/ blending NOM, BSA TEM,UV-Vis, FTIR, contct angle, tensile strength, MWCO [234]
35 PA Reduce graphene-NH2/interfacial polymerization NaCl, Na2SO4, MgSO4, CaCl2 SEM, FTIR, XPS, AFM, zeta potential, contact angle [235]
36 PES MWCNTs with ZnO/Blending Direct red 16 dye AFM, SEM, XRD, contact angle [236]
37 Chitosan modified with Zirconium (Zr-CTS) GO/blending Fluoride ion removal ATR-FTIR, XPS [237]
38 PSF Polyamine functionalized GO/ Blending BSA SEM, AFM, EDX, XRD,FTIR, contact angle, tensile strength, pore size distribution [238]
39 PSf MWCNTs / Ag NaCl, Na2SO4 FTIR, TEM, SEM, AFM, Contact Angle, XRD, XPS [239]
40 PES MWCNTs functionalized with amine group Na2SO4, NaCl, MgSO4, BSA SEM,AFM, water contact angle, zeta potential [240]
41 PES Acid oxidized MWCNTs BSA, Na2SO4,  MgSO4, NaCl SEM,FTIR, AFM, contact angle [241]
42 PES Polycaprolactone modified  MWCNTs Cadmium ion SEM, TGA, TEM, AFM, SEM, contact angle [87]

Table 3: Carbon based polymer nanocomposites.

Role of graphene oxide in polymer nano-composite membranes: Graphene derivatives have gained a lot of attention as a new class of membrane material in wastewater treatment due to its outstanding chemical stability, physical properties and unique two-dimensional structure. Graphene Oxide (GO) is sp2 hybridized oxidized derivative of graphene. Oxidation of graphene results in functionalization of GO with oxygen containing groups such as carbonyl, hydroxyl, carboxylic group and epoxy group. Due to presence of oxygen functional groups at edges and basal plane, graphene oxide possesses amphiphilic character. These functional groups impart hydrophilicity to GO especially their sheets which due to their superior chemical stability, strong hydrophilicity and high surface area are highly feasible for use as nanofillers (additive) for polymeric membranes to form polymeric nano-composite membranes [149,150]. Due to its planar and 1-atom thick layer structure, graphene oxide is cost effective and exhibits excellent properties such as high conductivity, large surface area, electromagnetic properties, good tensile and mechanical strength [151-153]. Graphene oxide based membranes are used in gas and ion separation due to their ability to stack into layers thus forming nanochannels which serve as pores for transport of highly selective ions and molecules. Surface modification of graphene oxide due to oxygen containing functional groups present on edge and basal plane results in enhancement of its properties like antifouling, antibacterial and selectivity hence provides good path for generation of new nano-composite membranes [154,155]. Although exact mechanism of GO antibacterial action is still unknown but it is assumed that bacterial growth is inhibited due to formation of Reactive Oxygen Species (ROS) from water and oxygen which disrupts bacterial integrity and proliferate through membrane into bacterial DNA thus inhibiting its replication, oxidizes proteins, inactivating enzymes results in their denaturation (Figure 12) [156].

membrane-science-Graphene-Oxide

Figure 12: Structure of Graphene Oxide (GO).

Graphene oxide with metal and metal oxides: Although graphene oxide is considered as an antibacterial agent on its own and shows resistance against fungi, bacteria but some reports showed that GO is a weak antibacterial agent or it assists in the formation of bacterial biofilm or its proliferation. So it combines with other biocidal agents such as metal or metal oxides to form graphene oxide based nano-composites such as copper-GO, silver-GO etc. to show extraordinary antibacterial properties [157]. Loading of metal oxide on to graphene oxide results in various applications such as stability, thermal, reproducibility, magnetic, optical, mechanical properties in nanotechnology and nanomaterials [158,159].

Li et al. [159] fabricated PVDF membrane with GO-Ag nanoparticles which showed enhanced antibacterial property, hydrophilicity and permeability. Liu et al. [160] investigated the dispersion of GO within polymeric membranes which shows high antibacterial activity due to inhibitory activity towards E. coli. Graphene oxide shows antibacterial activity as compared to other graphene based materials such as graphite oxide, graphite, and reduced graphene oxide. Qian et al. [161] fabricated sulfonated GO based membrane doped with TiO2 and Ag nanoparticles which showed high photocatalytic activity and wetability.

Fan et al. [162] prepared Silver/Graphene Oxide Polyvinyldene Fluoride (Ag/GO PVDF) membrane through wet spinning method and their results revealed that Ag/GO-PVDF membranes have asymmetric structure with 2.9 times higher flux for normal organic matter and 8.2 times for E. coli as compared to normal PVDF membrane due to its greater pore size. Ag/GO doped membrane has more hydrophilicity, high mechanical and tensile strength with enhanced antimicrobial activity. Andreia et al. [163] prepared thin film nano-composite membrane doped with Ag/GO NPs. They demostrated that the inactivation rate of TFC Ag/GO membranes against Pseudomonas aeruginosa cells is about 80%.These membranes possessed good antibiofouling properties Mahendra et al. [164] prepared TiO2/GO based poly sulfone ultrafiltration membranes to remove humic acid. The results revealed that the structure of membrane is asymmetric and have better ability to remove HA from the aqueous solution with good antifouling property. Fouling of HA was reduced with increase in TiO2/ GO NPs loading. Antibiofouling property of polysulfone membrane was also enhanced by the incorporation of TiO2/GO NPs.

Jin et al. [165] fabricated composite polyamide thin film membrane with GO for forward osmosis. Resulted membrane shows increased chlorine resistance, improved anti-biofouling behaviour and enhanced water permeability. Graphene oxide (GO) incorporation into polyamide layer (PA) changes its surface charge, hydrophilicity, layer thickness. Enhancement in the performance of TFC-GO membrane was attributed to both concentration and size of GO.

Zhang et al. [166] fabricated graphene oxide quantum dots (GOQDs) dispersed within thin film nano-composite membrane via interfacial polymerization for low pressure nano-filtration membranes. Their results demonstrated that GOQDs membranes with smooth surface have more hydrophilicity, more porosity, high antifouling property and good stability during the filtration process. They suggested that GOQDs are good filler for the best performance of the TFN membranes. Kim et al. [167] prepared highly crosslinked polymer GO membrane for chlorine tolerance. In membrane fabrication, poly (N-isopropylacrylamide-Co-N, N0-methylene-bisacrylamide polymer was used. These membranes have high performance in forward osmosis (FO) process with high mechanical stability, high water flux, less thickness, more porous and 99% rejection for NaCl. In FO the salt rejection checked by reverse salt flux by this membrane was high. Andreia Fonseca et al. [168] prepared cellulose acetate (CA) membrane embedded with Ag/GO nano-composites. Their results revealed that Ag/GO CA membranes possess large pore size and best antibacterial activity because it inactivates 90% more bacteria as compared to pristine CA membranes. They studied that Ag-NPs oxidized in the presence of oxygen and the surface of Ag/GO is a source for Ag ions for killing bacteria and provides resistance towards proliferation and bacterial attachment. These membranes showed high water flux and more hydrophilicity without change in membrane surface roughness (Figure 13).

membrane-science-Graphene-Oxide

Figure 13: Functionalization of GO with Ag nanoparticles to form GO/ Ag nano-composite.

Mahmoud Ghasemi et al. [169] fabricated di allyl dimethyl ammonium chloride (DADMAC) /GO Polysulfone (PSF) membranes by reversible addition fragmentation chain transfer polymerization reaction. These membranes consist of thin dense layer with smooth surface, having good stability, selectivity, high mechanical strength and thermal stability. Results revealed that GO-DADMAC PSF membrane shows high rejection for heavy metals such as Cu2+ and Cd2+. Lim et al. [170] prepared Dual-layered thin film composite polysulfone/graphene oxide membrane. Results revealed that prepared membrane showed high performance due to water permeability, high water flux, low contact angle and good hydrophilic character.

Wang et al. [171] prepared TiO2/GO thin film nanofiltration membranes via interfacial polymerization of piperazine and trimesoyl chloride followed by incorporation of TiO2/GO nanocomposites in polyamide layer. They concluded that membrane shows high performance when concentration of TiO2/GO nanoparticles was 0.2 wt % with 98.8 % rejection rate of Na2SO4. Resulted membrane showed high antifouling properties towards BSA and dyes, increase in permeate flux and hydrophilicity of membrane along with reduction in membrane surface roughness.

Xu et al. [172] synthesized N-doped, GO/TiO2 (NRGT) nanocomposites based polysulfone ultrafiltration membranes by sol gel method. For the preparation of NGR NPs urea was used as source of nitrogen. Then these NRGT NPs (used as nano-fillers) were blend on the surface of polysulfone membranes. Their results demonstrated that these membranes consist of asymmetric structure with dense upper layer having high thermal and mechanical stability, reduction in hydrophobicity, good water permeability and enhanced anti-biofouling properties. Decrease in irreversible fouling by 7.6% and BSA rejection was also observed.

Antai et al. [173-187] fabricated nitrocellulose filter (NCF) membranes with multivalent metal cations incorporated within GO. The incorporation of metal cations (Al3+,Cr3+,Mg2+,Cu2+) within GO was done via three different methods such as Pre-incorporation, Post-incorporation and Filter-incorporation. Metal cations used for membrane preparation used were non-toxic, environment friendly and cheap [188-194]. Their results revealed that when metal cations are incorporated within GO, resulted membranes were flexible with metal cations having no effect on GO membranes mechanical stability. They stated that metal cations act as crosslinking agents to hold GO nanosheets together [195-197]. Metal cations based GO membranes have more stability in water. Filter-incorporation method is widely used in industrial applications due to its low cost and easier to use. On comparison of metal cations properties they observed that Al3+ and Mg2+ based GO membranes possessed more properties as compared to Cu2+ and Cr3+ based GO membranes [198-205].

Characterization Techniques

Characterization of nano-materials and membrane material is done in order to get information about their nature, chemistry, morphology, surface charge, wet ability, tensile strength, characteristics and types. Due to variable conditions such as fouling, chemical exposure, disintegration, cleaning etc. membrane performance decrease with the passage of time so characterization in this case using specific techniques gives valuable information about membrane structure and its topography in order to get insight about performance loss or affected membrane structure [206-211]. Similarly, modified membranes (modification with nano-materials) are also characterized in order to get information about modified surface layer for membrane performance.

Commonly used techniques and methods for characterization includes Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), Fourier Transform-Infrared Spectroscopy (FTIR), X-Ray Diffraction (XRD), X-Ray Photo Electron Spectroscopy (XPS), Thermo-Gravimetric analysis (TGA), Energy Dispersive X-Ray Spectroscopy (EDX), Dynamic Light Scattering (DLS), Contact Angle, Porosity and Zeta Potential. Characterization is based on two parameters such as membrane performance (Permeability, Flux, Rejection, and Separation Factors) and membrane morphology (pore size, pore-size distribution, thickness of membrane, charge density, pore shape, chemical and physical properties).

Scanning Electron Microscopy (SEM)

Scanning electron microscopy is a commonly used tool for the determination of morphology and topography of membrane surface. In SEM, narrow beam of electrons scans across the membrane surface and deep inside. Image in SEM is produced due to combination of in elastically scattered secondary electrons and elastically backscattered electrons. Due to deep penetration of electron beam (backscattered electrons) gives valuable information about composition of specimen whereas secondary electrons being sensitive to topographic areas give information about membrane surface [212]. To get information about top layer and cross sectional parts (for membrane thickness), analysis of membrane is done through secondary and back scattered electrons. Magnification power of SEM is 100,000 and resolution is up to 0.1 μm whereas for advanced instruments such as Field- Emission Scanning Electron Microscopy (FESEM) resolution power is up to 2.5 nm. Signals produced after scanning sample are amplified, analyzed and converted into image. Final image of topography is shown on Cathode Ray Tube (CRT) detector. SEM with Energy Dispersive X-Ray Spectroscopy (EDX) is used for analysis of nanoparticles or type of elements on the membrane surface. In EDX characteristic X-rays are used. EDX can analyze composition at different depth of the membrane. EDX spectra are usually plotted between intensity and energy.

FT-IR; XRD

For spectral characterization X-RD and FT-IR techniques are used. To investigate the structural characteristics or crystallinity of polymer or nano-composite membrane, X-RD is the best tool as it is a non-destructive technique. IR spectroscopy is basically employed in order to get information about composition of membranes or presence of different functional groups on membrane surface [213,214]. FT-IR technique is used to determine the cross linking on the surface and to study the chemical structure of the membrane. In FT-IR, the molecular vibrations are analyzed when infrared (IR) radiations interact with the sample. It gives information about the protein adsorption, modified membrane whether it is functionalized or not and also gives information about the presence of new functional groups on the membrane surface. Most frequently mode used for FT-IR for the characterization of membrane is ATR.

X-Ray photoelectron spectroscopy (XPS)

X-ray Photoelectron Spectroscopy (XPS) also known as Elemental Spectroscopy for Chemical Analysis (ESCA) is used for determining chemical composition of membrane. In XPS sample is placed under ultrahigh vacuum and X-rays are focused on the sample. Sample should be dry before placing into vacuum. The interaction of X-rays with sample causes photo emission of core electrons and binding energies of elements are also determined. The scanning spectrum of XPS is between the intensity and binding energy. All elements except hydrogen can be characterized by XPS and qualitative or quantitative information can be obtained [215,216]. XPS is more surface sensitive technique as compared to FT-IR. XPS technique is powerful tool to determine the relative abundance of different functional groups, thin membrane layers, nanofiltration membrane structures and modifications of membrane surfaces. XPS analysis is non-destructive due to the low energy of X-rays and without conductive coating polymeric membranes can be analyzed. The analysis time of XPS is short because long time exposure of radiations can cause damage to membrane surface or sample. XPS can also be used for depth analysis of membrane but has limitation because it can cause damage to the membrane sample.

Transmission electron microscopy (TEM)

The basic building blocks of membrane can be examined by transmission electron microscopy. Through TEM quantitative information of particle, size distribution, morphology, and grain size can be obtained. The principle of TEM is little bit different from SEM. In TEM technique transmitted electron gives information about the size of nanoparticles [217-219]. The limitation of TEM technique is that it characterizes only thin film samples rather than whole membrane. DLS is another characterization technique for determination of nanoparticles size. The size of colloidal particles larger than nano scale and DLS analysis is useful for the size determination in colloidal suspensions. DLS characterization has done before going to TEM analysis to get information about nano scale particles.

Zeta potential analysis

Measurement of charge on membrane surface is termed as zeta potential. Zeta potential greatly influences membranes performance and determines extent of fouling [220-223]. Higher zeta potential means less chance of fouling due to greater repulsion between negative surface charge of membrane and hydrophobic foulants (e.g. proteins, humic acid due to negative charges). Malvern Zetasizer Nano equipped with DLS instrument cannot be used for solid surface zeta potential measurements but this device is important to determine the surface charge density of liquid and colloidal suspension [224-226]. Zeta potential technique is employed for checking stability of the membrane. If the value of zeta potential is higher than membrane has more stability and when the value of zeta potential is lower than membrane has less stability.

Atomic force microscopy (AFM)

Membrane surface roughness can be analyzed by Atomic Force Microscopy (AFM). AFM is the important tool for the determination of the surface topology. The most common implementation of this technique uses a cantilever with a sharp tip to scan over sample surface to get image at atomic level. By using AFM technique, surface charges and van der wall forces between the tip and membrane surface can be estimated. In AFM, three types of modes can be used contact mode, non-contact mode and tapping mode. Contact mode causes damage to membrane surface that’s why usually tapping mode is used for the characterization of membrane surface. Through AFM technique roughness, pore size, pore-size distribution and phases on the surface of membranes can be determined. AFM characterization can also give information about the fouling and antifouling behavior of membrane as these properties depend on the surface smoothness.

Thermo gravimetric analysis (TGA)

In order to measure thermal stability of membrane with temperature variation, thermo gravimetric analysis (TGA) technique is used [227-231]. Thermal properties of membrane should be higher. To check the thermal stability of membrane; membranes are heated above room temperature. With increase in temperature the degradation, dissolution and dissociation of membrane should not proceed. Thermal properties of modified and unmodified membrane can be compare or analyze by TGA method.

Bubble point method

For determination of pore radius bubble point method is used. In this method the original liquid is replaced by air in the porous membrane to characterize the pore size and radius of the membrane and pressure is applied to replace the liquid with air. Liquid Liquid Displacement Porosimetry (LLDP) is a method used to get information about the pore size distribution of membranes. The porosity of membrane can be characterized by dry wet method. In this method the weight of dry and wet samples are measured and then difference is taken of both dry and wet samples weight. Barrett-Joyner-Halenda (BJH) model has been used for pore size distribution of nanoparticles of titania and zirconia [232-234]. Brunauer-Emmett-Teller (BET) model is used to analyze porosity and pore size surface area of nanoparticles of metals or their oxides and composites. Nitrogen absorption/desorption method can be used to measure the pore size distribution by determination of absorption and desorption isotherms of nitrogen (gas).

Contact angle

Contact angle is used to find out hydrophilic and hydrophobic behavior of membrane. Hydrophilicity of membrane plays an important role in surface characterization of membrane and affects membrane performance. In contact angle the interfacial tensions are measured between interfaces. If water droplet spread more on the membrane surface then membrane is hydrophilic and the contact angle is less than 900 where water droplet taken as reference [235-241]. If membrane surface is hydrophobic then contact angle will be greater than 90˚ and water droplet will not spread on the surface of membrane due to repulsive forces between membrane surface and water droplet. Contact angle measures wetting, flotation, enhanced oil recovery, cleaning technologies, super-hydrophobicity and liquid spreading properties of membrane. Contact angle also tells about antifouling behavior of membrane. Jing et al. measured contact angle of PES membranes embedded with titanium and zirconium. Deionized water was placed on the membrane surface and the contact angle measured was 48˚ using sessile drop method [121].

Conclusion

This review article focused on resolving water scarcity problem via membrane technology. Major problem of membranes such as fouling, biofouling has been highlighted and their mitigation can be achieved through fabrication of polymer-nanocomposite membranes. Phase inversion is commonly exploited process for casting membranes using different novel metals and carbon based nanomaterials. Characterization of these nanocomposites membrane can be done with various techniques discussed in end section of review article. Membrane separation processes are therefore employed in water treatment due to their unique properties.

References

Citation: Zahid M, Rashid A, Akram S, Rehan ZA, Razzaq W (2018) A Comprehensive Review on Polymeric Nano-Composite Membranes for Water Treatment. J Membra Sci Technol 8: 179 DOI: 10.4172/2155-9589.1000179

Copyright: © 2018 Zahid M, et al. This is an open-access article distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.

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