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Micellar Solubilization in the Formulation Development of Poorly Soluble Naproxen | OMICS International
ISSN: 2167-7689
Pharmaceutical Regulatory Affairs: Open Access
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Micellar Solubilization in the Formulation Development of Poorly Soluble Naproxen

Parvataneni Durga Maheswari1, Devraj Rambhau1*and Mangamoori Lakshmi Narasu2

1Natco Research Centre, Natco Pharma Limited, Sanathnagar, Hyderabad 500 018, Andhra Pradesh, India

2Jawaharlal Nehru Technological University Hyderabad, Hyderabad 500 085, Andhra Pradesh, India

Corresponding Author:
Devraj Rambhau
Department of Novel Drug Delivery System Natco Research Centre, B-13, Industrial Estate Sanathnagar, Hyderabad 500 018, Andhra Pradesh, India
Tel: (+91) 9849995721
Fax: (+91) 040-23710578 E-mail: [email protected]

Received February 12, 2013; Accepted May 15, 2013; Published May 20, 2013

Citation: Maheswari PD, Rambhau D, Narasu ML (2013) Micellar Solubilization in the Formulation Development of Poorly Soluble Naproxen. Pharmaceut Reg Affairs 2:108. doi: 10.4172/2167-7689.1000108

Copyright: © 2013 Maheswari PD, et al. This is an open-access article distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.

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Abstract

The aim of this study was to improve the dissolution rate of naproxen using micellar solubilization technology. Cloud point temperature of the nonionic surfactants has been used as the basis for the solubility study because there is better entrapment of the drug into the surfactant micelle at this temperature. Naproxen was solubilized in polysorbate 80 micelles at cloud point temperature; lactose was dissolved in micellar dispersion and the dispersion was directly spray-dried to obtain microparticles, which was subsequently converted into tablets using suitable excipients. The spray-dried particles were characterized and in-vitro dissolution studies were carried out. Spray-dried naproxen powder and tablets made out of it by direct compression method, have exhibited superior dissolution rate over controls in all media employed irrespective of pH conditions. Therefore, it is believed that the better dissolution characteristics conferred by the micellar solubilization of naproxen and rapid wetting of microparticles.

Keywords

Solubility; Surfactant; Micellar solubilization; Cloud point temperature; Spray-drying; Microparticles; Dissolution

Introduction

There is a general consensus in the pharmaceutical industry that poorly water-soluble drug candidates are becoming more prevalent [1]. When water-solubility is less than 1 μg/mL, which is often the case for contemporary drug candidates, the bioavailability from conventional tablet formulations may be unacceptable. There are a number of formulation strategies that could be used to improve the bioavailability of poorly soluble drugs either by increasing the dissolution rate or by maintaining the drug in solution in the gastrointestinal tract.

The various formulation strategies for the solubility enhancement of poorly soluble drug, reported in various research articles include complexation with cyclodextrins [2,3], polymeric nanoarchitecture [4], self emulsifying drug delivery system [5], pH adjustment and salt formation [6], micronization, use of cosolvents, emulsions and microemulsion, nano suspensions, micellar solubilization and solid dispersion [7].

The Cloud Point Temperature (CPT) is the lower consolute temperature (LCST), above which cloudiness suddenly appears on heating the aqueous solutions of surfactants containing polyethylene oxide (PEO) chains. The diameter of these micelles rapidly rises at temperatures above the LCST, due to hydrophobic interactions that result in the aggregation of the micelles. This effect of temperature on size was shown to be reversible, since the micellar architecture was maintained after lowering the temperature below the LCST. Nonionic surfactants with PEO chains as the hydrophilic moiety are used frequently in pharmaceutical formulations. The clouding behavior of non-ionic block co-polymeric surfactant in water is an interesting feature influencing their practical usefulness [7].

The attractive interaction between PEO chains at elevated temperature in water may account for clouding behavior. At this temperature the surfactant solution separate into two immiscible phases that are surfactant rich phase containing most of surfactants and a water phase having surfactant with concentration only around its critical micelle concentration [8].

Naproxen was chosen as a model poorly soluble drug for this work. Naproxen is effective in reducing pain like rheumatoid arthritis, osteoarthritis, juvenile arthritis and acute gout without any serious cardiovascular or respiratory side effects [9].

Rapid onset of action is desirable to provide fast relief in the treatment of pain due to the abovementioned diseases. Therefore, it is necessary to enhance the aqueous solubility and dissolution rate of naproxen to obtain faster onset of action, minimize the variability in absorption.

Research works put forwarded many techniques for the solubility enhancement of naproxen. Several earlier workers focused on the solubility enhancement of poorly soluble naproxen by hydrotropy technique using N,N-dimethyl urea, sodium benzoate, niacinamide, ibuprofen sodium as the hydroptropy agents [10-13]. William et al. investigated the process of preparing nanoparticulate system for delivery of naproxen comprising a premix of the crystalline drug substance and a surface modifier, subjecting the premix to mechanical means to reduce the particle size of the drug substance, the mechanical means producing shear, impact, cavitation and attrition [14]. Arlie et al. investigated for solubilizing delivery systems and method of manufacture by blending of the active agent/surfactant combinations using selected processing conditions to at least partially place a eutectic of the combinations into intimate contact with particles of the active [15]. Jae-Hwan et al. developed a solvent system of hardly soluble naproxen with improved dissolution rate thus enhance bioavailability by improving the disintegration degree and dissolution ratio of naproxen [16]. Chen Feng-jing and Patel Manesh studied about compositions and methods for improved delivery of ionizable hydrophobic therapeutic agents like naproxen [17]. Wang et al. studied pseudo-stationary phases with SDS as an anionic surfactant, tween 20 as a nonionic surfactant or SDStween 20 mixed micelles were examined to control the separation and migration behavior of four acidic compounds similar in structure, including ketoprofen, naproxen, sulindac and indometacin in micellar electrokinetic capillary chromatography [18].

Paudel Amrit et al. reported that there is an increase in the solubility of naproxen with the use of polyvinyl pyrrolidone of different molecular weights [19]. Liquisolid technique was also employed to improve the dissolution profile of naproxen by Tiong and Elkordy [20]. The evaluation of HP-β-CD as solubilizing agent for naproxen by complexation technique was investigated by Yuan-Yuan et al. [21]. Zhan Guo-ping and Pan Dao-li investigated on the solubility enhancement of naproxen with β-CD as solubilizing agent [22]. Wongmekiat et al. revealed that co-grinding of naproxen with CD results in, not only the formation of drug nanoparticles but also the solubilization of the drug by inclusion complex formation with CD in aqueous media [23]. Cirri et al. studied the simultaneous effect of cyclodextrins complexation, pH and hydrophilic polymers on naproxen solubilization and revealed that the combined strategy of pH control and polymer addition to the cyclodextrins complexing medium can be successfully exploited to improve naproxen solubilization and reduce the amount of cyclodextrin needed [24]. Mura et al. investigated the combined effect of hydroxypropyl-β-cyclodextrin and different amino acids (L-lysine, LYS; L-valine, VAL; L-iso-leucine, LEU; and L-arginine, ARG) on the solubility of naproxen and revealed that arginine was the most effective amino acid in improving drug solubility and the only one showed a synergistic effect when used in combination with hydroxypropyl-β–cyclodextrin [25]. Velaz et al. revealed the effect of PEG 4000 on the dissolution rate of naproxen by developing its solid dispersions with PEG 4000 by fusion and solvent evaporation method [26].

Mura et al. studied solid dispersions of naproxen in polyethylene glycol 4000, 6000, and 20000, aiming for an improvement in the drug dissolution characteristics, were prepared by both the solvent and melting methods. The increase in naproxen dissolution rate from its binary systems with polyethylene glycol was attributed to several factors such as improved wettability, local solubilization, and drug particle size reduction [27]. Lee and Lee revealed that inclusion complexes of poorly water soluble naproxen with 2-Hydroxypropyl- β–Cyclodextrin were useful to increase solubility and dissolution rate, resulting in enhancement of bioavailability [28]. Bettinetti and Mura investigated for the dissolution properties of solid dispersions (coevaporates and colyophylized) and physical mixtures of naproxen with different molecular weight of PVP [29]. The thermal behavior and dissolution properties of naproxen in combinations with chemically modified β-cyclodextrins have been investigated by Bettinetti et al. and revealed the formation of amorphous products with higher dissolution rates [30].

The interaction of naproxen with β-cyclodextrins in ground mixture and its effect on the dissolution rate was studied by Celebi and Erden and concluded the enhancement of the dissolution rate in the ground mixture with cyclodextrin [31]. Bettinetti et al. studied the interaction of naproxen with polyvinylpyrrolidone in aqueous solution and in the solid state and concluded that freeze-dried solid dispersion of naproxen containing 40-60% by wt. poly(vinylpyrrolidone) of mean molecular weight 25,000 provided the highest dissolution enhancement, relative to crystalline drug, of 4.5-fold in water [32]. Nurham and Nevin revealed that β-Cyclodextrin enhanced the solubility and dissolution rate of naproxen better than intact naproxen. A solid naproxen-β-cyclodextrin (1:2) complex was prepared by freeze-drying neutralization and by ground mixture [33]. Yiyun and Jiepin studied the Solubilization of non-steroidal anti-inflammatory drugs in the presence of tween series surfactants and results showed that the solubility of NSAIDs in the tween solutions was approximately proportional to tween concentration; the ability of tween series surfactants to solubilize NSAIDs in the present study was Tween-80>Tween-60>Tween-40>Tween-20 [34]. Thermal behavior and dissolution properties of naproxen from binary and ternary solid dispersions were studied by Mura et al. [35].

Briefly, naproxen is directly added to surfactant solution maintained at CPT and a water-soluble inert carrier material like lactose or mannitol was added to micellar solubilized naproxen aqueous system and the solution was spray-dried to obtain a solid product. The solid product was converted to a tablet formulation using directly compressible diluents and other excipients. Naproxen and surfactant-solubilized spray-dried naproxen were evaluated for particle size distribution, flow ability, compressibility, dissolution rate and stability. The tablet formulation, made with spray-dried naproxen was evaluated as per compendial parameters and finally the rate of dissolution was assessed in different dissolution media.

Materials and Methods

Materials

Naproxen (NAP) with 99.67% purity was purchased from Divis Laboratories Limited. The surfactants like Polysorbate 80 (P80) and Polysorbate 20 (P20) were purchased from Merck Limited and Solutol HS 15 (ST15) and Cremophor RH 40 (CRH40) were kindly supplied by BASF, Germany. The coating material Opadry was kindly supplied by Colorcon. All other ingredients used were of pharmaceutical grade and solvents were of high pressure liquid chromatography grade. Water used in this study was purified by a Milli-Q synthesis A10 system (Millipore, Billerica, MA) unless otherwise mentioned.

Methods

Cloud point studies: The cloud point temperatures (CPT) were obtained by placing the test tubes each containing a surfactant solution of 1, 5, 15 and 25% (w/v) of P20, P80, CRH40 and ST15, into a temperature-controlled bath. The sample solutions were heated to a temperature where cloudy appearance was visualized. Typically it was observed that the solution turns slightly blue and translucent, then completely turbid within one degree. The temperature at the first sign of the turbidness was taken as the CPT. On cooling, the phase separated surfactant redissolved immediately.

Micellar solubilization: Micellar solubilization of NAP was performed by employing cloud point technique, wherein drug was solubilized in surfactant solution at CPT. Aqueous surfactant solutions of 1, 5, 15 and 25% (w/v) of P20, P80, CRH40 and ST15 were used as solubilizing media. The surfactant solutions (5 mL) were taken in centrifuge tubes, heated in a water bath up to CPT and excess amount of NAP was added under stirring, solutions were cooled to room temperature (RT) and the solubility of NAP was estimated. NAP solubility in all the surfactant solutions was also determined at RT. Both the lots (RT and CPT) were kept under shaking at RT using orbital shaker for 24 hours to attain equilibrium. The aliquots of these samples were centrifuged, filtered through a 0.45 μm nylon membrane filter (Millipore Millex-HN), suitably diluted with methanol and were subjected to UV spectrophotometric analysis of NAP at 332 nm (Shimadzu 1800). Solubility studies were performed in triplicate. The saturation solubility of NAP in water without surfactant was determined at RT and at temperatures corresponding to CPT (at maximum 90°C) of various surfactants.

Spray-drying of micellar solubilized NAP: Among the various surfactant solutions employed in the solubility study, P80 (1% w/v) which allowed maximum solubility of NAP (0.73 mg/mL) was chosen as the product candidate for further studies. For the purpose of spray drying the required quantity (3% w/v) of lactose monohydrate was dissolved in the surfactant solution containing dissolved NAP and the solution was subjected to spray-drying using mini buchi spray dryer (B-190, Buchi Labortechnik AG, Switzerland). Similar procedure was followed for the preparation of placebo with the same concentration of P80 and lactose monohydrate. The composition of aqueous micellar solution for spray-drying.

The micellar solution was pumped through an atomizer device that produced fine droplets in the main drying chamber with continuous stirring. The following conditions were used during spray-drying: spraying air flow, 600 L/h; solution feed rate, 7.5 g/min; nozzle size, 0.5 mm. The inlet temperature was set at 120°C; pump setting, 40%; aspiration setting, 100%. These conditions resulted in an outlet temperature of 75-76°C. The same procedure was followed for spraydrying of placebo micellar solution. The resultant powders of spraydried naproxen (SDN) and spray-dried placebo (SDP) were collected and stored in a dessicator at ambient temperature.

Characterization of NAP, SDN and SDP: The spray-dried powders were evaluated based on yield, angle of repose, bulk density (BD) and tap density (TD) of the samples. The flow properties have been evaluated by the measurement of angle of repose, whereas, Carr’s Index values and Hausner’s ratio were calculated from BD and TD data for NAP, SDN and SDP, as a measure of the compressibility aspect of the powders. The moisture content in NAP, SDN and SDP were analyzed by Karl Fischer (K.F) titration method. The porosity was determined by liquid displacement method to evaluate the impact of combined use of micellar solubilization and spray-drying on the morphological characteristics.

Naproxen content in SDN was analyzed by dispersing 50 mg of SDN in 5 mL of methanol in order to extract NAP. The suspension was kept in an ultrasonic bath for 15 minutes and then was centrifuged for 15 minutes at 2500 rpm and filtered through a 0.45 μm nylon membrane filter. After suitable dilution, the content of NAP was determined UV spectrophotometrically at 332 nm using a standard plot (5-30 mcg/mL) with a correlation coefficient (r2) of 0.9991.

Particle size and size distribution (PSD) of NAP and SDN: The particle size of NAP and SDN was determined by laser light diffraction with a wet sampling system. The equipment consisted of a Malvern particle size analyzer [Model: Hydro 2000 SM (A)]. 100 mg of sample was dispersed in 20 mL of liquid paraffin and the diameters reported were calculated using volume distribution (six sets of measurements) with the evaluation of data by software current version 5.22.

Size analysis of micellar dispersions: The mean size and size distribution of micellar dispersions was determined by photon correlation spectroscopy using zetasizer ZS90 (Malvern instruments, Malvern, UK). The micelle dispersion was diluted to a suitable concentration with filtered Milli-Q water. Analysis was performed at 25°C with an angle of detection of 90°. The mean size (±S.D) was directly obtained from the instrument.

Scanning electron microscopy (SEM)

The morphology of samples was observed using a SU1510 scanning electron microscope (Hitachi, Japan). Powder samples were fixed on an aluminium stub with conductive double-sided carbon tape, and observed under SEM using low vaccum mode (VP-SEM). The specimens were scanned with an electron beam of 15 kV acceleration potential and photomicrographs were taken at 1000X magnification for NAP and 4000X magnification for SDN.

Fourier transform infrared spectroscopy (FTIR)

The infrared spectra of NAP, SDN and SDP were recorded on a Bruker FTIR spectrometer (Model Tensor 27). The pellet preparation was carried out using about 4 mg of the powder compressed with 100 mg of potassium bromide. The scans were obtained at a resolution of 2 cm-1 from 4000 to 500 cm-1.

Differential scanning calorimetry (DSC)

Thermal analysis was carried out with a DSC instrument (Mettler Toledo, DSC823e). About 10 mg of samples were weighed into a nonhermetically sealed aluminum pan and heated from 40-280°C at a heating rate of 10oC/min under a nitrogen flow rate of 80 mL/min.

X-ray powder diffractometry (XRPD)

XRPD was performed with an X-ray diffraction system (Panalytical, X’Pert PRO diffractometer) using the detector pixel. The powders were exposed to Cu-Kα radiation source at 45 kV and 40 mA. Diffraction patterns were obtained in 2θ at a range of 0-70° using 0.02° step size and 10°/min scan speed. The measurement was done with the application of X’Pert Highscore.

Formulation of tablets

SDN was blended with spray-dried lactose (SDL) granules (as a diluent) and lubricated with magnesium stearate. Slugs of 0.2 g from the lubricated blend were produced using flat-faced tooling 15.4 × 6.85 mm in diameter on a 12-station tablet press MT S/F (Rimek Minipress-II). The slugs were crushed in a multimill using 2 mm screen (Anchor Mark Pvt. Ltd; Model MML) to obtain granules. The resulting material was passed through a vibro sifter (Anchor Mark Pvt. Ltd; Model VSF 12; 300 mm dia) using a 1.68 mm sieve. The resultant material was again slugged with the same procedure to obtain the desired flow properties to the granules. Thus, obtained granules were again lubricated with magnesium stearate and compressed into tablets (SDN+SDL) with 15.4 × 6.85 mm shallow concave punches. The external addition of the optimized amount of spray-dried lactose during slugging imparted suitable hardness and aesthetic appearance for the tablets from the spray-dried powders. Because of the tendency to pick up the moisture by the spray-dried powders blending, slugging, milling, lubrication and compression was performed at temperature between 21°C and 25°C at relative humidity (RH) between 30-50%. The same procedure was followed for SDP+SDL+NAP and SDL+NAP tablets.

To aid in keeping the tablet intact during handling, to provide more elegance and to prevent moisture pick up, a thin film coating was applied by opadry white until weight gain attained 2.5% over the tablet weight. Coating dispersion was prepared by dispersing opadry white in Milli-Q water under constant stirring for 15-20 minutes by using propeller stirrer (Remi) followed by filtration through 100-mesh nylon cloth. Coating of tablets was done using pan coating apparatus pharma R&D coater (Ideal Cures Pvt. Ltd.) fitted with a 6” pan with baffles on the interior walls and using a 1 mm spraying gun and a 3 inches gun to bed distance. 200 g of tablets were placed in the pan which was pre heated at 45°C temperature for 5-10 minutes. Process parameters were adjusted as follows: spray rate (3 g/min), inlet air temperature (70°C), atomizing air pressure (1.5 kg/cm2), pan speed (35 rpm), and percentage solid content (9.1%). After finishing of the coating, tablets were kept in the pan at 40°C and rotated at 5 rpm for curing. The coated tablets were stored in tightly closed glass container and evaluated for various properties such as weight variation, thickness, friability, hardn ess and disintegration time. The content uniformity and dissolution employing various media was assessed by UV spectrophotometric method.

In-vitro release studies

Powders: The in-vitro drug release study from SDN powder, NAP (mesh 40/60), SDP+NAP and NAP+P80 (equivalent amount of surfactant present in SDN added to the dissolution media), equivalent to 5 mg NAP were carried out using an 8-station USP 23 dissolution testing apparatus (Electrolab, India, model TDT-08L). The dissolution tests were carried out at 37°C (± 0.5) using 300 mL of 0.1N HCl, pH 4.5 (± 0.1) acetate buffer, pH 6.0 (± 0.1) phosphate buffer, demineralised water (DM), pH 6.8 (± 0.1) phosphate buffer and 0.1 M pH 7.4 (± 0.1) phosphate buffer at 30 rpm employing U.S. food and drug administration (FDA) recommended dissolution method, using USP apparatus II. At predetermined time intervals 5 mL of samples were withdrawn, filtered through 0.45 μm nylon membrane filter (Millipore Millex-HN) and analyzed spectrophotometrically at 332 nm, r2=0.9998 for 0.1N HCl, r2=0.9997 for pH 4.5 acetate buffer, r2=0.9999 for pH 6.0 phosphate buffer, r2=0.9998 for DM Water, r2=1.0000 for pH 6.5 phosphate buffer, r2=0.9997 for pH 6.8 phosphate buffer and r2=0.9996 for 0.1 M pH 7.4 phosphate buffer. Naprosyn (MKT), 375 mg tablets were crushed (mesh 40/60), and equivalent weight (containing 5 mg of naproxen) was taken with the calculated assay for the dissolution study in the abovementioned dissolution media as a mark of comparative drug release study. At each time of withdrawal, 5 mL of fresh corresponding medium was replaced into the dissolution flask. The cumulative amount of drug release was calculated and plotted versus time.

Tablets: Dissolution of immediate release tablets made with SDN+SDL, SDP+SDL+NAP, SDL+NAP, SDL+NAP+P80 (equivalent amount of surfactant present in SDN added in the dissolution media) equivalent to 5 mg NAP, were carried out in all media with different pH similar to conditions like powders. Dissolution study of marketed tablets of Naprosyn (MKT I), 375 mg were performed in all the above buffers at 30 rpm using USP apparatus II.

Statistical analysis

The dissolution profile obtained with powders and tablets were statistically analyzed for difference factor (f1) and similarity factor (f2). The results were compared using fit factors [36], adopted by the FDA guidance for dissolution testing.

Stability study

Stability studies were performed according to international conference on harmonisation (ICH) guidelines [37]. The SDN powder and SDN+SDL tablets were stored in high density polyethylene containers and were exposed for stability study at 25 ± 2°C/60 ± 5% RH and 40 ± 2°C/75 ± 5% RH in the respective stability chambers (Thermolab, Mumbai). Moisture content, assay and dissolution were studied as stability comparative aspect after 3 and 6 months of the respective condition. The dissolution was carried out in 0.1 M phosphate buffer pH 7.4 as per USP recommended dissolution.

Results and Discussion

Cloud point studies

With increase in surfactant concentration, CPT of the surfactants decreased (Table 1). ST15 showed lower CPTs compared to other three surfactants. P20 with lower alkyl chain (C12) exhibited higher CPT than P80 with a higher alkyl chain length. The effect of concentration on CPT was insignificant for P20 and CRH40, where as this effect was more pronounced in case of ST15.

Surfactant code Surfactant (mg/mL) CPT (°C) Solubility* (mg/mL) Solubilization capacity (mg/g of surfactant)
      RT CPT RT CPT
P20 10 98.5 ± 0.5 0.269 ± 0.061 0.453 ± 0.064 27 45
  50 98.2 ± 0.8 0.701 ± 0.054 1.127 ± 0.182 14 23
  150 98.0 ± 0.7 3.303 ± 0.05 4.837 ± 1.058 22 32
  250 96.8 ± 0.5 10.821 ± 0.144 11.167 ± 0.309 43 45
P80 10 92.4 ± 0.6 0.625 ± 0.052 0.729 ± 0.181 63 73
  50 89.0 ± 0.7 2.591 ± 0.051 2.67 ± 0.625 52 53
  150 86.2 ± 0.5 8.908 ± 0.067 8.938 ± 0.27 59 60
  250 84.6 ± 0.6 12.249 ± 0.154 13.783 ± 0.284 49 55
CRH40 10 92.6 ± 0.6 0.384 ± 0.022 0.496 ± 0.022 38 50
  50 91.4 ± 0.6 1.061 ± 0.049 1.264 ± 0.029 21 25
  150 90.0 ± 0.7 3.605 ± 0.133 5.108 ± 0.017 24 34
  250 89.4 ± 0.6 6.478 ± 0.142 7.597 ± 0.028 26 30
ST15 10 80.0 ± 0.7 0.068 ± 0.022 0.422 ± 0.415 7 42
  50 77.4 ± 0.6 0.182 ± 0.039 0.687 ± 0.038 4 14
  150 74.0 ± 0.7 0.969 ± 0.116 1.119 ± 0.006 6 7
  250 72.4 ± 0.6 1.119 ± 0.028 1.523 ± 0.118 4 6

Table 1: Effect of concentration of nonionic surfactants on CPT and solubility of naproxen.

Naproxen solubility

Broadly, with increase in surfactant concentration, aqueous solubility of NAP increased (Table 1) with all surfactants. At a concentration of 10 mg/mL (1% w/v), P80 has imparted a better solubility of NAP around 0.73 mg/mL than any other employed surfactants. Thus, the solubilization capacity of P80 was about 0.073 mg NAP per mg (73 mg/g) of surfactant, as against 0.05 mg/mg (50 mg/g) achieved by other three surfactants. However, the solubility and surfactant concentration did not exhibit a linear relation over the range of concentrations employed. Thus, the solubilization capacity (SC=number of mg of drug solubilized by number of mg of surfactant) for a given surfactant did not remain constant, but decreased beyond a certain surfactant concentration (Figure 1).

archive-pharmaceutical-regulatory-affairs-Solubility-improvement-naproxen

Figure 1: Solubility improvement of naproxen at cloud point temperature over room temperature with different concentrations of nonionic surfactants.

In general, the amount of drug solubilized in a micellar system increases with increase in temperature. To test this, we have studied solubility of NAP at RT and CPT. The percent solubility enhancement (SE) of NAP at CPT over the RT was calculated by the following formula.

% SECPT=[(SCPT–SRT)/SRT] × 100

Where, % SECPT=% Solubility enhancement at CPT; SCPT=solubility at CPT and SRT=solubility at RT for a given surfactant concentration. The % SECPTversus surfactant concentration (mg/mL) is plotted in (Figure 1) and observed that at CPT there was a considerable enhancement in solubility of NAP at lower surfactant concentration whereas, with increase in surfactant concentration the % SE declined. From 50 mg/ mL and above surfactant concentration, the CPT effect on solubility enhancement was relatively less than the lower concentrations of the respective surfactant.

Spray-drying of P80 solubilized NAP

During spray-drying, micellar system and drug were exposed to high temperatures (80-90°C) which are almost nearer to CPT. Since, P80 system rendered highest solubility of NAP (0.73 mg/mL) at 1% w/v concentration and thus P80 was selected for preparation of micellar system followed by spray-drying process. The optimized weight ratio of drug: surfactant:lactose was kept at 0.35:5:15 for SDN. The similar ratio was maintained for placebo system i.e. SDP which was devoid of drug (Table 2). The drug loading in SDN was between 96.0-98.0%. The powder recovery from the drier was 75-85% and the SDN had only around 1% moisture. The details of flow and compression characteristics of NAP, SDN and SDP are recorded in table 3. The SDN and SDP showed comparable micromeritic, flow and compressible properties.

Formulation code Components (g)  
  Naproxen Surfactant (P80) Lactose monohydrate Water up to
SDN 0.7 10 30 1000 mL
SDP 0 10 30 1000 mL

Table 2: Composition of aqueous micellar system for spray-drying.

Code BD (g/mL) TD (g/mL) CI (%) HR AR ( ° ) MC (% w/w) P%
NAP 0.35 ± 0.01 0.51 ± 0.02 31.70 ± 0.46 1.46 ± 0.01 51.91 ± 0.99 0.142 ± 0.01 72.47 ± 0.39
SDN 0.31 ± 0.003 0.40 ± 0.003 22.55 ± 0.86 1.29 ± 0.01 44.67 ± 0.29 1.55 ± 0.016 99.03 ± 0.342
SDP 0.28 ± 0.01 0.41 ± 0.02 32.28 ± 4.15 1.48 ± 0.1 41.83 ± 1.37 1.15 ± 0.052 97.33 ± 0.298

Table 3: Characterization of naproxen, spray-dried naproxen and spray-dried placebo.

Evaluation of spray-dried powders

PSD of NAP and SDN: The particle size distribution data (Table 4) of NAP and SDN reveal that SDN has higher size (53.331 μm) than NAP (34.221 μm). This is obviously due to formation of NAP-Lactose hybrid particles, where in the original NAP particles/micelles are trapped into lactose micro-aggregates.

Code Particle size ± SD (µm)
  Average size d (0.1) d (0.5) d (0.9)
NAP 34.22 ± 0.09 10.496 ± 0.042 31.741 ± 0.078 60.714 ± 0.172
SDN 53.33 ± 4.76 6.964 ± 0.109 38.271 ± 0.368 111.917 ± 3.363

Table 4: Particle size distribution of naproxen and spray-dried naproxen, (n=6).

Size analysis of micellar dispersions

The size of micellar dispersions are shown in table 5. The original P80 micelle size was around 9-10 nm and has not increased substantially inspite of the surface interaction with NAP molecules. Upon dissolving lactose into colloidal solution, the size marginally increased to 11.38 nm.

Product Weight of components in g/100 mL of dispersion Average size (nm) ± SD PI
  NAP P80 LAC    
PMD 0 1 0 9.85 ± 0.14 0.18
PMD+L 0 1 3 11.60 ± 0.23 0.28
PMD+N 0.07 1 0 9.89 ± 0.11 0.15
PMD+N+L* 0.07 1 3 11.38 ± 0.58 0.24
PMD+N+L** 0.07 1 3 10.14 ± 0.16 0.13

Table 5: Characterization of micellar dispersions of polysorbate 80 and interaction of naproxen/lactose with micelles.

SEM analysis

SEM picture showed no definite shape for NAP particles. The crystalline structure of NAP particles is revealed by figure 2A. The NAP and lactose composite microparticles are spherical (Figure 2B) with a relatively smooth surface.

archive-pharmaceutical-regulatory-affairs-SEM-NAP-naproxen-powder

Figure 2: SEM of (NAP) naproxen powder (a) and (SDN) spray-dried naproxen (b).

FTIR-spectra

The -CH out of plane bending vibrations due to CH=CH at 673.56 cm-1 has also been recognized in naproxen spray-dried powder at 676.39 cm-1. The C=O stretching vibrations due to non conjugated –C=O obtained at 1728.46 cm-1 for SDN at 1734.95 cm-1. The peaks (Figure 3) at 2867.58 cm-1 for SDN due to –CH stretching vibrations (C-CH3) is corresponding to the peaks at 2841.26 cm-1 for NAP. The broad bands obtained for –OH are present at 3362.77 cm-1 in SDN (Figure 3).

archive-pharmaceutical-regulatory-affairs-spray-dried-placebo

Figure 3: FTIR spectra of (a) naproxen, (b) spray-dried naproxen and (c) spray-dried placebo.

DSC studies

The DSC thermogram comparison between naproxen API and SDN shows the presence of extremely low concentration of naproxen in the spray-dried Powder for which very negligible peak has appeared in the SDN. The small endothermic peak of NAP from thermogram indicates that NAP is distributed homogenously in within SDN.

In the thermogram of NAP (Figure 4), the sharp endothermic peak at 153.88°C, with -118.21 J/gm enthalpy was observed. The corresponding small peak for NAP in SDN appears at 152.82°C, which may be due to the entrapment of the drug into the surfactant micelles. Due to the absence of NAP in SDP, the above-mentioned peak is absent in the thermogram of SDP. The endothermic peak for lactose monohydrate is obtained at 224.18°C for SDP and is absent in the thermogram of NAP. The small endothermic peak of NAP from thermogram of SDN indicates that NAP is distributed homogenously in within spray-dried powder.

archive-pharmaceutical-regulatory-affairs-DSC-thermogram-showing

Figure 4: DSC thermogram showing (a) naproxen, (b) spray-dried naproxen and (c) spray-dried placebo.

XRPD studies

The XRPD pattern of NAP, SDN and SDP has been summarized in figure 5, crystallinity for naproxen API is found to be more than the SDN and SDP. The relative intensity of all the peaks of naproxen API is more than that of the peaks at corresponding position in the diffractogram of naproxen spray-dried powder. The diffractogram reveals that the solubility enhancement of the spray-dried powder may be due to the decrease in the crystallinity of the spray-dried powder. The peaks due to lactose monohydrate have also been revealed in the SDN and SDP.

archive-pharmaceutical-regulatory-affairs-X-ray-powder-diffraction-pattern

Figure 5: X- ray powder diffraction pattern of (a) naproxen, (b) spray-dried naproxen and (c) spray-dried placebo.

The appearance of new peak indicates the presence of new solid crystalline phase in case of SDN. The diffractrogram of SDP also reveals the same crystalline pattern as that of SDN which suggests that lactose monohydrate and spray-drying procedure together contributed to this change of form. However, the crystallinity of SDN is less due to the amorphosization of lactose during spray-drying.

Dissolution profiles of powders

SDN powder showed significant higher dissolution (Figure 6) in 0.1 N HCl, pH 4.5 acetate buffer, DM water and pH 6.0 phosphate buffer when compared to controls (f1>10 and f2<50). However, in pH 6.8 and 0.1 M pH 7.4 phosphate buffer NAP+P80 (f1=2.2 and f2=79.6) and marketed product (f1=3.9 and f2=59.2) showed nearly comparable dissolution profile to that of SDN respectively. In contrast, complete dissolution could not be achieved by NAP within 30 min as such in any of the media employed. Among various media, the NAP dissolution rate was slowest in pH 1.2 buffer medium. Irrespective of the media used, a rank order relation between NAP products and their dissolution was evident.

archive-pharmaceutical-regulatory-affairs-Cumulative-release-profiles

Figure 6: Cumulative release profiles of naproxen from powder* in: (a) 0.1 N HCl, (b) pH 4.5 acetate buffer, (c) DM water and (d) pH 6.0 phosphate buffer, (e) pH 6.8 phosphate buffer, (f) 0.1 M pH 7.4 phosphate.

NAP<(SDP+NAP)<(NAP+P80)<SDN

Tablets

Using SDN and directly compressible vehicle such as SDL, tablets containing 5 mg of NAP (SDN+SDL) were prepared (Table 6). In a similar manner, tablets of SDP+SDL+NAP and SDL+NAP were prepared. These three products were characterized employing compendial methods (Table 7). The weight variation, content uniformity, thickness were comparable for three formulations. A slight higher hardness and lower friability was observed with SDN+SDL tablets, compared to other two. The SDN+SDL tablets showed significantly higher disintegration time than the other two control tablets. The lower friability and higher disintegration time noted with SDN+SDL tablets is consistent with higher hardness noticed with these tablets.

Ingredients Amount per tablet in formulation (mg)
  SDN+SDL SDP+SDL+NAP SDL+NAP
Spray-dried naproxen* 319.48* 0.00 0.00
Spray-dried placebo 0.00 313.96 0.00
Naproxen 0.00 5.00 5.00
Spray-dried lactose (SDL as diluent) 52.33 52.85 366.81
Magnesium stearate 1.86 1.86 1.86
Total 373.67 373.67 373.67

Table 6: Composition of tablets.

Formulation code WV* (g) Thickness* (mm) Friability* (%) Hardness (Kg/cm2)** CU (%)** DT (min)***
SDN+SDL 0.38 ± 3.52 3.56 ± 0.09 0.39 ± 0.01 3.66 ± 0.46 101.25 ± 1.78 24.26 ± 2.14
SDP+SDL+NAP 0.39 ± 5.63 3.77 ± 0.20 0.27 ± 0.003 3.56 ± 0.17 100.83 ± 1.63 20.24 ± 1.51
SDL+NAP 0.38 ± 13.28 3.29 ± 0.12 0.31 ± 0.004 4.72 ± 0.17 98.13 ± 1.65 6.15 ± 1.28

Table 7: Evaluation parameters of naproxen tablets, 5 mg.

Dissolution of tablets

The rate and extent of release of NAP from SDN+SDL tablets (Figure 7) was much superior to the commercial product of NAP and as well as SDL+NAP tablets employed in the study (f1>10 and f2<50). In all the dissolution media the release from SDN+SDL tablets was higher than other products. However, in DM water (SDL+NAP+P80 tablets: f1=9.8 and f2=56.6), pH 4.5 acetate buffer (SDL+NAP+P80 tablets: f1=9.6 and f2=58.7) and pH 6.8 phosphate buffer (SDP+SDL+NAP tablets: f1=13.4 and f2=53.3), the release of NAP from SDL+NAP+P80 and SDP+SDL+NAP tablets showed nearly comparable dissolution profile to that of SDN+SDL tablets. The poor dissolution of NAP from marketed tablets in contrast, the superior performance of SDN+SDL tablets in all the media is noteworthy. The pH independent higher rate of dissolution of SDN+SDL tablets is interesting and it reveals the potential of microparticle entrapped micelles in the development of NAP tablets.

archive-pharmaceutical-regulatory-affairs-profiles-naproxen-tablets

Figure 7: Cumulative release profiles of naproxen from tablets * in: (a) 0.1 N HCl, (b) pH 4.5 acetate buffer, (c) DM water and (d) pH 6.0 phosphate buffer, (e) pH 6.8 phosphate buffer, and (f) 0.1 M pH 7.4 phosphate.

Stability studies

The stability data reported in table 8 shows that there is no substantial change in the appearance, assay and dissolution profile on storage at accelerated conditions. The superior dissolution performance of SDN+SDL tablets in 0.1 M pH 7.4 phosphate buffer was maintained even after exposure of these tablets to accelerated conditions for 6 months. The test is showed 100% release within 30 minutes. However, the moisture content was found to increase with passage of time and increase in humidity of the storage condition.

Formulations Storage time (months)
    25 ± 2°C/60 ± 5% RH 40 ± 2°C/75 ± 5% RH
  0 3 6 3 6
Drug content (% w/w)          
SDN powder 91.01 ± 3.37 96.30 ± 2.47 98.77 ± 0.0 99.18 ± 1.43 98.77 ± 0.00
SDN+SDL tablets 99.59 ± 3.77 97.94 ± 1.89 95.06 ± 0.00 97.53 ± 3.27 101.23 ± 1.23
Moisture content (% w/w)          
SDN powder 1.55 ± 0.02 1.71 ± 0.03 1.57 ± 0.16 1.60 ± 0.03 1.74 ± 0.03
SDN+SDL tablets 1.67 ± 0.04 2.03 ± 0.12 1.90 ± 0.11 1.84 ± 0.04 2.01 ± 0.13

Table 8: Stability study of optimized batches upon storage at 25 ± 2°C/60 ± 5% RH and 40 ± 2°C/75 ± 5% RH.

Discussion

Several earlier workers focused on developing microparticles of poorly soluble drugs using spray-drying technique. Hydrophilic surfactants [38,39] and polymers [40-42] were used in these studies to improve dissolution and oral bioavailability of poorly soluble drugs. Maghsoodi. M studied on naproxen microparticles containing Eudragit L100 and Aerosil by the emulsion solvent diffusion method in order to avoid local gastrointestinal irritation and conformed the gastrointestinal resistance with drug release studies [43]. Our approach was different from these workers as we have prepared the microparticles of naproxen with the combined use of hydrophilic surfactants and lactose monohydrate in order to improve wetting of microparticles because of hydrophilic surfactants. We have completely solubilized NAP in an aqueous system using micellar solubilization method. To this aqueous system soluble carrier like lactose was added and solution was spray-dried to obtain a solid product, which was subsequently converted into a tablet formulation.

Scanning electron microscopy showed that both SDN and SDP consisted of relatively discrete, spherical particles which were morphologically different from the NAP. Spray-drying resulted in spherical microparticles of lactose, in which micelles containing NAP were entrapped. The original T80 micelle size was around 9.85 nm and has not increased even due to interaction with NAP molecules whereas, the incorporation of lactose molecules resulted in marginal increase in the micelle size. These interactions between micelle, NAP and lactose have facilitated the formation of composite microparticle firmly holding drug entrapped micelles. The micellar dispersion obtained on reconstitution of SDV with water exhibited a size of 10.14 nm, which is approximately equivalent to the size of original NAP entrapped micelle (9.89 nm).

The improved dissolution and complete release of NAP from SDN and SDN+SDL tablets at high pH medium may be because of micellar solubilization of NAP and rapid wetting of microparticles. The improved wetting is because of amorphous lactose and presence of P80 at particle/medium interface. Because of capillary force, once water penetrates microparticles, NAP entrapped micelles will be solvated and continuously released into the medium. The SDN particles exhibited a faster dissolution rate than the controls. Interestingly, like SDN the enhanced aqueous solubility of NAP was retained by SDN+SDL tablets even after several steps of tablet processing, particularly primary and secondary compactions. Thus, SDN tablets rendered higher rate of dissolution than controls and commercial tablets of NAP.

Surfactants play an important role in the formulation development of poorly soluble active ingredients in context to their aqueous solubility. The solubility of poorly soluble compound is quiet low unless the cmc is achieved by the surfactant concentration. As the surfactant concentration reaches cmc, the solubility increases linearly attributing to the fact that solubilization is related to micellization. This linear increment is due to the increase in the size and number of micelles.

A linear relation between drug solubility and surfactant concentration is evident in the form of following equation.

χ=(Stot-Sw)/(Csurf-cmc)

Where Stot is the total drug solubility, Sw is the drug solubility in water, Csurf is the molar concentration of surfactant in solution, ‘cmc’ is the critical micelle concentration and the term ‘χ’ is solubilization capacity. In accordance with the above equation, several earlier researchers found linearity between drug solubility and surfactant concentration [38,39,44,45]. The post micellar concentration of surfactants employed by earlier workers was smaller than that usually employed in pharmaceutical formulation, particularly to solubilize the drugs in aqueous solutions. Many drug formulations require more than 10% surfactant concentration and as high as 25% are employed to resolve solubility issues. To solubilize NAP in water, we have employed a post micellar surfactant concentration ranging from 1% to 25% (Table 9). In this broad range, linearity between solubility and surfactant concentration was found between 1% (10 mg/mL) to 5% (50 mg/mL), beyond which linearity suffered.

      RT CPT
Code Surfactant (% w/v) cmc (mM) χ (mM) PM ΔGS0(kJ/mol) χ(mM) PM ΔGS0 (kJ/mol)
P20 1 0.05 102.0 378.7 -3.0 182.3 505.7 -4.6
  5 62.7 232.7 -5.8 102.4 284.1 -7.8
  15 105.9 393.2 -9.8 155.3 430.9 -12.5
  25 210.9 783.0 -12.8 217.2 602.7 -15.0
P80 1 0.01 320.7 1190.9 -5.5 368.0 1020.8 -6.2
  5 287.8 1068.8 -9.2 294.4 816.8 -10.4
  15 335.5 1246.0 -12.3 335.9 931.8 -13.9
  25 277.4 1029.9 -13.1 311.8 865.0 -15.2
CRH40 1 0.10 387.7 1439.7 -4.1 497.3 1379.6 -4.9
  5 235.4 874.0 -6.9 278.3 771.9 -8.0
  15 277.3 1029.5 -10.0 393.2 1090.8 -12.4
  25 301.0 1117.7 -11.5 352.6 978.0 -13.6
ST15 1 0.21 0.9 3.4 5.8 51.1 141.7 -4.1
  5 3.6 13.4 -1.6 18.1 50.2 -5.8
  15 9.1 33.6 -6.6 10.3 28.7 -7.3
  25   6.3 23.5 -7.0 8.6 23.9 -8.2

Table 9: Solubilization parameters from naproxen solubility study by micellar solubilization.

Rangel-Yagui et al. evaluated solubilization of a drug molecule in context to the solubilization capacity, χ and micellar water partition coefficient, P [44]. P indicates affinity of a drug molecule towards micelle and thus higher the P-value higher is the drug-micelle interaction and higher is the solubility.

The effective partition of drug molecules towards micelle is the primary step in the process of micellar solubilization. At high surfactant concentrations owing to the higher size and number of micelles in a limited aqueous space, aggregation of micelles might occur as a result of crowding via dipole and/or hydrophobic interactions. This should negatively influence the micelle-water partition, thereby limiting the micellar solubilization capacity. We presume some such unfavorable conditions exist for partitioning of NAP molecules towards micelle resulting in ineffective micellar solubilization of NAP at higher concentrations.

Normally, higher the temperature higher is the micellar solubilization [45]. In general the increase in solubility of NAP was observed at CPT over the RT. However, at CPT there is a substantial improvement in solubility of NAP only at lower surfactant concentrations (Figure 1). We therefore believe that due to combined effect of higher surfactant concentration and temperature (at CPT) the affinity of NAP towards micelle drastically reduces because of crowding and hydrophobization of micelles respectively, thereby resulting in poor solubilization. This phenomenon at CPT was consistent in all surfactants employed. However, some variability in percent solubility improvement at CPT versus surfactant concentration plots (Figure 1) is obviously due to the nature of surfactants and their physicochemical characteristics; particularly their cmc and water solubility.

Too much significant values of Gibbs free energy in Table 9 are because of the non ideal (non linear) behavior of ‘χ’ with high surfactant concentrations employed in this study. The reasons for such a behavior are explained above. The increase in negativity of ΔGS0 (kJ/mol) value with the increase in concentration of the surfactant, reveals substantial enhancement of solubility of NAP.

Conclusion

The aqueous solubility of naproxen was successfully improved by micellar solubilization technology employing CPT as the tool for solubilization of drug. A combination of micellar solubilization and cloud point temperature of the surfactants could be used effectively to enhance the dissolution of a poorly water-soluble drug like naproxen. Spray drying has resulted in the conversion of the micellar solution into good flowable powders with reasonable compressibility properties. Spray drying resulted in nearly spherical microparticles of lactose, in which micelles containing NAP were entrapped. Micellar solubilization is a novel method of incorporating surfactants into tablets with a much improved performance of surfactants. Thus, during the process of dissolution of SDN and SDN+SDL tablets the structure of micelle is unaltered even in presence of variety of dissolution media with differing pH conditions (pH 1.2 to pH 7.4). Spray-dried naproxen powder and tablets made out of it were stable under accelerated stability test and no substantial change was observed.

Acknowledgement

The authors would like to thank Mr. Nannapaneni Venkaiah Chowdary, Chairman cum Managing Director, Natco Pharma Limited, Hyderabad, India for permitting the research work and utilizing the full-fledged facility.

Declaration of Interest

The authors report no conflicts of interest. The authors alone are responsible for the content and writing of this article.

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