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ISSN: 2157-7110
Journal of Food Processing & Technology
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Vegetable "Salami" with High Nutritional and Functional Properties

Roma Giuliani1*, Aurelia De Filippis1, Teresa De Pilli1, Antonio Derossi1 and Carla Severini2

1Department of Science of Agriculture, Food and Environmental, University of Foggia, Via Napoli 25, 71125 Foggia, Italy

2Università degli studi di Foggia, Department of the Science of Agriculture, Food and Environment (SAFE), Italy

*Corresponding Author:
Roma Giuliani
Department of Science of Agriculture, Food and Environmental
University of Foggia, Via Napoli 25, 71125 Foggia, Italy
Tel: +39 881 589245
E-mail: [email protected]

Received Date: February 22, 2014; Accepted Date: April 16, 2014; Published Date: April 28, 2013

Citation: Giuliani R, De Filippis A, De Pilli T, Derossi A, Severini C (2014) Vegetable “Salami” with High Nutritional and Functional Properties. J Food Process Technol 5:321. doi:10.4172/2157-7110.1000321

Copyright: © 2014 Giuliani R, et al. This is an open-access article distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.

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Abstract

Vegetables are strongly recommended in human diet since their consumption is closely related to the decrease of cardiovascular diseases. Despite these advantages, many people do not like vegetables as it, as opposed to some foods that are very attractive for their sensorial characteristics but nutritionally unbalanced. Among them, ‘Salami’ are typical Italian fermented products made up of pork meat and back-fat that are very appreciated for their flavour and taste but present a high content of fatty saturated acids and cholesterol. This research aimed at the study and realization of new fermented vegetable Salami, with an appropriately balanced composition of nutrients and able to simulate the meat Salami in terms of colour and consistency. Those characteristics were obtained by choosing vegetables with good sensory and structural characteristics and optimizing the ripening processing that, for this type of Salami, was 18 days at 25°C and 75% RU in early days and 45% RU in the final stage of ripening. During ripening stage, lactic bacteria concentration was more than 108 CFU/g. This value represents the minimum threshold to consider a food as probiotic in vitro. The chromatic characteristics of vegetable Salami during ripening showed a reduction of L* (from 50.27 to 39.02) and b* indexes (from 44.92 to 30.59) caused by the gradual dehydration of vegetable matrix. As a matter of fact, a sudden increase of shear stress, hardness, chewiness and springiness of the slices was recorded as a function of maturation.

Keywords

Vegetable Salami; Extra virgin olive oil; Formulation; Rheological characteristics; Acid lactic bacteria; Ripening

Introduction

Salami’ is typical Italian fermented products made up of pork meat and backfat with the addition of other ingredients such as salt, pepper and garlic according to regional recipes. Commercial Salami usually contains 70% meat and 30% fat [1]. High content of saturated fatty acids and cholesterol in Salami formula is due to the use of pork back fat.

Many epidemiological studies describe the correlation between consume of this typology of products and the increase of cardiovascular diseases [2].

In order to overcome the high intake of animal fat, some researches have investigated the substitution of fat with soy proteins [3], vegetable oils [4], extra virgin olive oil [5] and carbohydrates [6]. Alternatively, the consumption of vegetables are strongly recommended in the human diet since they are rich in antioxidants, vitamins, dietary fibers and minerals that reduce the incidence of cardiovascular, metabolic and neuro vegetative diseases [7]. Many people do not like vegetables as it, as opposed to some foods that are very attractive for their sensorial characteristics but nutritionally unbalanced. Vegetables are generally consumed as fresh or processed by thermal treatments, freezing, salting or pickling. The lactic acid fermentation may be considered as a simple and valuable biotechnology for maintaining and/or improving the safety, nutritional and sensory properties of vegetables besides their shelf-life [8]. A large number of lactic acid bacteria starters are usually used for dairy and meat fermentation, while only a few cultures have been used for vegetable fermentation. Among them, Lactobacillus plantarum is the commercial starter most frequently used in the fermentation of cucumbers, cabbages and olives [9].

Nevertheless, on the market there are not vegetable Salami, therefore, for this typology of food are necessary both an innovative process and an innovative formula based on vegetables that could simulate the meat phase and the animal fat.

The aim of this research was the realization of a new product similar to Salami, but with high nutritional and functional properties using only vegetables both for fat and meat fraction.

Materials and Methods

Preparation of Salami

Different colored vegetables that reminded the chromatic characteristics of meat Salami were purchased in local market (Foggia, Italy): tomatoes, carrots and red peppers were chosen to simulate the red meat phase, while fennels, courgettes and artichokes simulated the fat fraction. White-green vegetables were also chosen for their structural characteristics, i.e. a good consistency due mainly to the presence of fibers.

Red-yellow vegetables were wash, cut and blanched for 3 minutes in boiling water (vegetables/water ratio 1:4) [10]. After blanching, the pH of each sample was determined. In order to improve the color and taste of the obtained cream, the following ingredients were added: potatoes puree, tomato double concentrate, extra virgin olive oil, paprika, black pepper, salt and soy lecithin as emulsifier. Finally, different percentages of xanthan gum and its blend with wheat flour or sodium caseinate were used to improve the texture of vegetable Salami.

White-green vegetables, that have to simulate the “discontinuous phase” i.e. the fat fraction of Salami, was prepared washing, cutting (0.125 cm3), and acidifying the vegetables with 0.1% three different acids (lactic, acetic and citric acids) (vegetable/water ratio 1:4 w/w). The type and the percentage of acids were chosen to assess their acidifier ability, in order to decrease the pH up to 5.5 [11]. The analytical determinations on formula were carried out at least in triplicate.

Vegetable Salami were formulated with 70 % red-yellow vegetables and 30% white-green vegetables that were stuffed into synthetic casings (previously rehydrated in hot water with the addition of salt), using a pilot plant.

The obtained Salami were inoculated with 1013 CFU/g Lactobacillus plantarum.

pH determination

PH of each samples was determined using a pH meter CRISON mod. Basic 20 (Allen, Spain). The analysis was performed on 10g of samples with the addition of 10 ml of distilled water homogenized with a blender BUHLER ML 12400 (Germany) for 10 sec at 6000 rpm.

Rheological analysis

Apparent viscosity of the red-cream was determined using a rheometer Rheoscope1 equipped with a probe-type flat - plate stainless steel (6 cm diameter, 1 mm distance between the plates), and a thermostating system Thermo Electron Corporation Haake DC30. Analysis was conducted at 25°C by gradually increasing rotational stress applied from 0 to 300 s-1 followed by a gradual reduction from 300 to 0 s-1 to verify and eliminate the thixotropic effects. Experimental data were acquired and processed using the software Haake Rheowin (version 4.41.0006, Australia) and interpreted by the equation of Herschel - Bulkley (HB):

Herschel-Bulkley :σ=σ0+k .eqaution

Where σ is the shear stress, k is the coefficient of consistency, n is the flow index and γ is the amount of deformation (share rate).

The apparent viscosity was expressed in Pascal*second (Pa*s) and the measurements were performed in duplicate. Preliminary tests showed that, in our case, γ = 1, while K and n derived by software interpolation and were replaced in the equation.

Water activity

Water activity (aw) of samples was measured at 30°C using a dew point hygrometer (Aqualab, mod. CX-2, Decagon Devices Inc., Pullman, Washington, 99163, USA). aw determinations were carried out in duplicate.

Colour measurements

Colour assessments were performed with a Minolta Chroma Meter CR-300 (Minolta, Osaka, Japan) by CIE Lab system (International Commission d’Eclairage). Results were expressed as L* (brightness), a*(redness) and b* (yellowness). The measurements were carried out five times.

Mechanical proprieties

The texture of white-green vegetables was evaluated according to Sharoba [12] with minor modifications by Instron 3343 (Instron LTP, High Wycombe, UK) equipped with a load cell set at 500 N. Data were elaborated by Merlin software ver. 5.5 as the shear stress, that is the ratio of the force to the maximum peak and the surface subjected to stress (N/mm2). Moreover, during ripening of vegetable Salami, measurements on slices of 3.5 diameter and 2 cm thickness were carried out. Data were expressed as hardness (N), chewiness (kg*mm) and springiness (mm). Data referred to vegetable Salami were compared with meat Salami.

Starter inoculation and ripening

Vegetable Salami was inoculated with 1.65*1013 CFU/g Lactobacillus plantarum. The obtained Salami was ripened at 25°C for eighteen days in a ventilated oven mod. TWENTY-LINE (VWR, Milan) at 75 % RU/3 days and 45% RU/15 days

Lactic acid bacteria count

Samples (10 g) were suspended in sterile 0.1% (w/v) peptone-water solution and homogenized with a Stomacher Lab-blender 400 (PBI International) for 2 min at room temperature. Mesophilic lactic acid bacteria were determined on MRS agar (Oxoid) at 30 °C for 48-72 h under anaerobiosis.

Sensory analysis

At the end of the ripening, vegetable Salami was judged by six trained panelists. To each judge were presented two samples: one was a vegetable preserve purchased on the market and the other was a slice of vegetable sausage at the end of ripening. Judges had to assign to each sample a numeric value from 1 (unpleasant) to 10 (excellent), ordering them according to the sensory characteristics listed on the card, with the exception of the judgment relating to off-flavors, in which a low score indicated a positive evaluation of the sample.

Statistical analysis

All experimental data were analyzed by one-way ANOVA, performed by the Stat Software (Stat soft ver. 6.0, Tulsa, OK, USA) and compared using Fisher’s test. The standard deviations were calculated using Excel software (Office XP, Microsoft Corporation, USA).

Results and discussion

Table 1 shows the pH value, chromatic characteristic and apparent viscosity of singular ingredients used in the formulation of the “red phase” of vegetable Salami. The obtained results have shown that vegetables such as tomato and pepper, kept a pH value close to safety (4.5) even after the blanching treatment (Table 1A) [13]. The colorimetric indexes showed the typical values of red-yellow vegetables. Carrots have presented the highest value of yellow index (47.86 ± 1.13) that can be attributed to high content of carotenoids that determine the typical yellow/orange/red color of fruits and vegetables [14]. Redness and yellowness were also very high in pepper, while, as reported in literature, the blanching treatment had amplified the brightness of all vegetables. As expected, the aw value of all samples were not significantly different. Data related to apparent viscosity however, have pointed out that pepper had poor rheological characteristics (viscosity values less than 10 Pa*s) compared to tomato, carrot and potato that had a viscosity values ranged from 107 to 192.91 Pa*s. That information was very useful to determine the percentages of vegetables to use in the formula. Those percentages were chosen after preliminary determination (data not shown). The viscosity of final formula with different percentages of vegetables spices and extra virgin olive oil was 151 Pa*s (Table 1B).

A Blanched Vegetables PH aw L* a* b* Apparent Viscosity (pa*s) K n
Pepper 4.89 ± 0.01 a* 0.997 ± 0.002 a 40.12 ± 0.77 a 29.67 ± 0.86 a 38.92 ± 0.86 a 9.09 a 8.64 32
Tomato 4.49 ± 0.02 b 0.998 ± 0.001 a 39.03 ± 0.57 b 21.51 ± 0.67 b 33.14 ± 1.26 b 107 b 1427.00 02
Carrot 6.45 ± 0.03 c 0.996 ± 0.001 a 49.19 ± 0.65 c 7.91 ± 0.27 c 47.86 ± 1.13 c 160.2 c 1234.00 02
Potato 6.11 ± 0.02 d 0.998 ± 0.001 a 62.58 ± 0.40 d -9.44 ± 0.10 d 23.67 ± 0.40 d 192.91 d 369.50 19
B
Formula 4.44 ± 0.01 0.991 ± 0.003 42.52 ± 0.41 19.25 ± 0.73 40.56 ± 1.78 151 ± 65.05 1564.50 02

Table 1: Values of pH, water activity (aw), brightness index (L*), red index (a*), yellow index (b*) and apparent viscosity (Pa*s) of the redyellow vegetables just blanched (A) and the formula with vegetables, spices and extra virgin olive oil (B). (a,b,c,d the values with the same letter are not significantly different).

The pH value of mixed vegetables was significantly influenced by the addition of concentrated tomatoes sauce, that determined a significant increase of a* and a slight decrease of brightness too.

The summary of those data permitted to choose that formula for the addition of white green vegetables.

Table 2 showed the pH values and the colorimetric determinations of the white-green vegetables before and after the blanching treatments (with or without the addition of acids).

A  
Fresh vegetables pH L* a* b*
Fennel 5.82 ± 0.006A 84.10 ± 0.90a -3.26 ± 0.59A 10.48 ± 2.74a
Courgette 6.34 ± 0.006B 87.01 ± 1.24a -4.01 ± 3.40A 27.16 ± 1.98b
Artichoke 6.05 ± 0.010C 77.29 ± 10.71b -4.01 ± 3.40A 25.71 ± 5.12b
 B Blanched vegetables
Fennel 6.06 ± 0.034A 85.07 ± 0.56a -4.31 ± 0.61A 9.10 ± 1.47a
Courgette 6.53 ± 0.009B 88.41 ± 1.04b -4.81 ± 2.00A 24.17 ± 1.88b
Artichoke 7.20 ± 0,016C 79.13 ± 4.71c -4.52 ± 2.11A 23.61 ± 3.22b
C Blanched-acidified vegetables (0.1% acid)
Fennel  
Acetic acid 5.86 ± 0.016A 69.35 ± 4.26a -3.45 ± 0.53A 9.53 ± 2.03a
Lactic acid 5.31 ± 0.017B 66.78 ± 4.51a -3.00 ± 1.08A 5.62 ± 1.32b
Citric acid 5.31 ± 0.017B 67.67 ± 3.11a -2,50 ± 0,36A 4.83 ± 0.85b
Courgette  
Acetic acid 6.53 ± 0012A 78.51 ± 1.52b -10.38 ± 0.76B 46.01 ± 1.91c
Lactic acid 6.33 ± 0.005B 71.29 ± 3.94c,d -12.21 ± 0.10C 39.95 ± 1.14d
Citric acid 5.70 ± 0.019C 71.96 ± 0.67c,d -10.26 ±0.32B 35.35 ± 3.16e
Artichoke  
Acetic acid 6.66 ± 0.012A 65.10 ± 9.98e,f -6.73 ± 2.95D 31.10 ± 4.54f
Lactic acid 5.69 ± 0.014B 74.87 ± 2.53f -4.84 ± 1.29D 22.00 ± 5.12g
Citric acid 5.71 ± 0.037B 58.18 ± 5.04e,f -4.26 ± 0.71D 25.55 ± 6.00f,g

Table 2: Values of PH, brightness index (L*), red index (a*) and yellow index (b*) of white-green vegetables blanched with and without acidification. (a,b,c,d,e,f,g and A,B,C,D the values with the same letter are not significantly different).

The acidifying-blanching carried out on white-green vegetables with the three acids evidenced that lactic acid and citric acid had a higher effectiveness on lowering of pH in all vegetable matrixes studied. PH reduction may confer some organoleptic characteristic changes such as flavor, taste, color, and texture [15,16]. Among these, the possibility of imparting a sour taste and chlorophyll degradation are the main drawbacks of acidifying treatments. The most important sensorial characteristic of acidulants is sourness but organic acids may confer other non-sour flavors as well as bitterness and astringency [17]. It may be expected acetic and citric acids have a greater congruency respectively with vinegar and citrus flavored systems rather than lactic acid that is commonly associated with milk/yogurt systems. A more deep knowledge concerning the effects of organic acids on sour taste of model systems and vegetables food are necessary to give the possibility to control the organoleptic impact on the final products [13]. As reported in literature, the color of green vegetables is mainly determined by the chlorophyll pigments that changes during blanching treatments by migration into the blanching water [18].

Results related to brightness index (L*) as affected by different blanching treatments showed an initial increase of L* values. Some authors attributed that behaviour to air removal around the fine hairs on the surface of the plant and to the expulsion of air between the cells of vegetable tissues [19]. The presence of different acids in hot water, reduced drastically L* index: that is probably due to the high penetration of acidified water into the cells.

Figure 1 reports the values of shear stress (N/mm2) in blanched and acidified vegetables. After acidifying-blanching treatment, vegetables did not excessively lose their texture. In particular, samples that preserved the maxim consistency were those blanched with lactic acid. In view of that, they were used to simulate the “fat fraction” of Salami.

food-processing-technology-blanched-vegetables

Figure 1: Shear stress of blanched vegetables acidified with different acids.

Figure 2 shows the values of shear stress of the different formula of vegetable Salami. The formulation containing xanthan gum and wheat flour has shown shear stress values very similar to meat Salami. Those data are confirmed by hardness values that show how the formula containing xanthan gum and wheat flour shows mechanical properties similar to meat Salami (Figure 3 and 4) except for springiness that did not show any significant difference (data not shown).

food-processing-technology-Shear-stress

Figure 2: Shear stress values (N/mm2) of different formulas of vegetable Salami.

food-processing-technology-Hardness

Figure 3: Hardness values (N) of different formulas of vegetable Salami.

food-processing-technology-Chewiness

Figure 4: Chewiness values (kg/mm) of different formulas of vegetable Salami.

That formula was chosen to inoculate the selected microbial starter that allowed conducing the fermentation in vegetable matrix up to a pH of safety. The obtained vegetable Salami were ripened for eighteen days at 25°C. Again, the pH, aw, L*, a*, b*, shear stress and mechanical properties of vegetable Salami were monitored during ripening stages.

Figure 5 shows the pH variation as a function of ripening time. After four days of ripening, the pH reaches a value below 4.5 that could be considered safe.

food-processing-technology-ripening-time

Figure 5: Trend of pH values as a function of ripening time.

The chromatic characteristics of vegetable Salami during ripening have shown a reduction of L* (from 50.27 to 39.02) and b* indexes (from 44.92 to 30.59), while the a* index did not show any significant change. That behaviour could be mainly attributed to the gradual dehydration of vegetable matrix rather than oxidation of pigments present in red fraction.

Concerning the aw, a gradual reduction was observed up to 15 days of ripening, after that the aw values remain constant at about 0.9 (Figure 6).

food-processing-technology-function

Figure 6: Trend of aw values as a function of ripening time.

Regarding the mechanical properties of vegetable Salami, a sudden increase of shear stress force was recorded as a function of maturation up to eighteenth day of ripening (Figure 7). In addition, the hardness, the chewiness and springiness of the slices subjected to compression analysis showed the same trend (Figures 8-10). Those data permitted to assert that it would be appropriate to extend the ripening of this kind of products up to eighteen days.

food-processing-technology-values-function

Figure 7: Trend of shear stress (N/mm) values as a function of ripening time

food-processing-technology-hardness

Figure 8: Trend of hardness (N) values as a function of ripening time

food-processing-technology-hardness-chewiness

Figure 9: Trend of chewiness value (Kg/mm) as a function of ripening time

food-processing-technology-Trend-chewiness

Figure 10: Trend of springiness (mm) values as a function of ripening time

The concentration of lactic acid bacteria at the end of ripening time was 108 CFU/g vs 1013 CFU/g initial inoculum. This value represents the minimum threshold to consider a food as probiotic in vitro.

Figure 11 shows the judgments emerged from the comparison of vegetable Salami with a common pickle. Samples of vegetable Salami showed the highest score for all the considered characteristics. Finally, Figure 12 showed a sample of vegetable Salami at the end of ripening stage.

food-processing-technology-Sensory-characteristics

Figure 11: Sensory characteristics of vegetable Salami at the end of ripening compared with a commercial pickle

food-processing-technology-vegetable

Figure 12: picture of a vegetable Salami at the end of ripening

Conclusion

Results of this research have allowed developing an innovative formula that is able to simulate the meat Salami in terms of colour and consistency. Moreover, the optimization of processing for this type of Salami should provide a ripening of 18 days at 25°C and 75% RU in early days and 45 % RU in the final stage of ripening in order to obtain a product with high sensorial characteristics.

Concerning the functional properties, we can assert that vegetable Salami could considered as probiotic food in vitro since the lactic bacteria concentration was more than 108 CFU/g at the end of ripening time.

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