alexa An Integrated Modeling Approach for Management of Process-Induced Properties in Friction Stir Welding Processes
ISSN: 2168-9873

Journal of Applied Mechanical Engineering
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Research Article

An Integrated Modeling Approach for Management of Process-Induced Properties in Friction Stir Welding Processes

El-Gizawy A. Sherif1, 2, Chitti Babu S2, and Bogis Haitham1
1Center of Excellence for Industrial Design and Manufacturing Research (CEIDM) Mechanical Engineering, King Abdulaziz University, Jeddah, Saudi Arabia
2Industrial and Technological Development Center, Mechanical and Aerospace Engineering, University of Missouri-Columbia Columbia, Missouri 65211, USA
*Corresponding Author : El-Gizawy A. Sherif
Center of Excellence for Industrial Design
and Manufacturing Research (CEIDM) Mechanical Engineering
King Abdulaziz University, Jeddah, Saudi Arabia
Tel: 1-573-489-8593
E-mail: [email protected]
Received: February 03, 2016; Accepted: February 25, 2016;Published: February 29, 2016
Citation: El-Gizawy A. Sherif, Chitti Babu S, and Bogis Haitham (2016) An Integrated Modeling Approach for Management of Process-Induced Properties in Friction Stir Welding Processes. J Appl Mech Eng 5:196. doi:10.4172/2168-9873.1000196
Copyright: © 2016 El-Gizawy A. Sherif, et al. This is an open-access article distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.
 

Abstract

Numerical and physical modeling techniques are used to predict process behavior in friction stir welding (FSW) high strength aluminum alloys. The numerical approach uses a non-linear finite element method to characterize thermal and deformation behavior along the welded structure during FSW. Coupled temperature-displacement analysis is applied in order to determine temperature, displacement, and mechanical responses simultaneously. The physical modeling approach uses the response surface methodology (RSM) to evaluate the effects of the process controlling parameters on the properties of the welded joints. The results obtained, offer insights into the effects of the major process parameters in establishing successful FSW joints that satisfy further processing requirements and product service conditions.

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